Crystal Plasticity Finite Element Modelling of the Influence of Friction on Surface Roughening during Uniaxial Planar Compression

2010 ◽  
Vol 654-656 ◽  
pp. 1606-1609 ◽  
Author(s):  
Hei Jie Li ◽  
Zheng Yi Jiang ◽  
Dong Bin Wei ◽  
Jing Tao Han ◽  
A. Kiet Tieu

The friction is a key factor that influences the surface quality in metal forming. To figure out the relationship between the friction and the surface roughening, a finite element model is employed in the commercial finite element software ABAQUS to simulate the surface roughness of top side of Al plate during uniaxial planar compression. With the change of friction conditions, the surface roughening varies. The average surface roughness (Ra) shows a relationship with the friction coefficient. During the surface roughening process, the grain slip takes place in the “soft orientation”, and the “hard orientations” become the barrier of the slip.

2009 ◽  
Vol 76-78 ◽  
pp. 538-543
Author(s):  
Hei Jie Li ◽  
Zheng Yi Jiang ◽  
Dong Bin Wei ◽  
Yan Bing Du ◽  
Jing Tao Han ◽  
...  

With the technology advancement, crystal plasticity finite element modeling becomes more and more popular in the simulation of metal forming process. In order to obtain a better understanding of the difference between the Taylor model and finite element model during the simulation of metal forming process, an implicit time-integration procedure with the two polycrystal models is applied in the commercial finite element code ABAQUS to simulate the plane strain compression separately. FCC metal is used in this study. The simulation shows that the two polycrystal models both can predict the compression process approximately. The two modelling results of surface roughness show an agreement with that of the experimental results. However, the side profile calculated by the Taylor polycrystal model is much steeper and straighter than that of finite element polycrystal model. The experimental surface roughness curve shows a high frequency fluctuation. It is much steeper than those of the two models. The simulation results also show that the von Mises stress from the Taylor model is much higher than that of the finite element model.


2014 ◽  
Vol 680 ◽  
pp. 220-223
Author(s):  
Feng Lin Gan ◽  
Di Zhao

In the northern frozen-soil region,the heaving soil’s low temperature is the key factor that impacts the stability of foundation. This paper makes the heat-stress coupled numerical analysis on the cold expansion effect of the pile foundation to the Ulanhot-Baicheng 500kV transmission line engineering by finite element software ABAQUS. Firstly, the seasonal frozen soil’s temperature field should be calculated. Then, the temperature value acting as the temperature model’s initial condition is put into the structure model for computation, which can help to get the pile foundation’s stress field and strain field. The results show that, the stress state of pile-frozen soil under external load can be reflected accurately through the finite element model and the related parameters proposed, along with the finite element software.


2014 ◽  
Vol 577 ◽  
pp. 236-239
Author(s):  
Jun Xiao ◽  
Kai Qiang Zhou ◽  
Ren Zhou ◽  
Zhen Dong Lu ◽  
Meng Meng Yang ◽  
...  

In order to improve quality of wheelset assembly, a method for calculating interference between two sliding asperities that corresponding to the wheelset assembly interference is presented. A finite element model of sliding spherical asperity has been built with the finite element software ABAQUS to analyze the interaction among mating surface roughness, stress-strain state and press-fit curve. This study shows that final fitting force greatly increases with roughness when roughness is lower then 1.8μm and it is unpredicted when roughness is higher. Contact stress and friction coefficient between mating surfaces increase with roughness.


2008 ◽  
Vol 32 ◽  
pp. 251-254 ◽  
Author(s):  
Hei Jie Li ◽  
Jing Tao Han ◽  
Zheng Yi Jiang ◽  
Hua Chun Pi ◽  
Dong Bin Wei ◽  
...  

Taylor-type and finite element polycrstal models have been embedded into the commercial finite element code ABAQUS to carry out the crystal plasticity finite element modelling of BCC deformation texture based on rate dependent crystal constitutive equations. Initial orientations measured by EBSD were directly used in crystal plasticity finite element model to simulate the development of rolling texture of IF steel under various reductions. The calculated results are in good agreement with the experimental values. The predicted and measured textures tend to sharper with an increase of reduction, and the texture obtained from the Taylor-type model is much stronger than that by finite element model. The rolling textures calculated with 48 {110}<110>, {112}<111> and {123}<111> slip systems are close to the EBSD results.


2012 ◽  
Vol 188 ◽  
pp. 219-225 ◽  
Author(s):  
Abolfazl Zahedi ◽  
Murat Demiral ◽  
Anish Roy ◽  
Vladimir I. Babitsky ◽  
Vadim V. Silberschmidt

A three-dimensional crystal-plasticity finite element model of nano-indentation is developed in this paper to analyze deformation of a face-centred cubic (f.c.c.) high-purity single crystal of copper. This model was implemented as a user-defined subroutine in the commercial finite element software ABAQUS/Standard and used to study cases with different crystallographic orientations of the single crystal. The effects of various factors – crystallographic orientation of the indented material, an indenter angle and contact conditions between the indenter and workpiece material – on the load-displacement characteristics are studied. The obtained results show an anisotropic nature of surface topography around the obtained indents.


Author(s):  
V. Ramirez-Elias ◽  
E. Ledesma-Orozco ◽  
H. Hernandez-Moreno

This paper shows the finite element simulation of a representative specimen from the firewall section in the AEROMARMI ESTELA M1 aircraft. This specimen is manufactured in glass and carbon / epoxy laminates. The specimen is subjected to a load which direction and magnitude are determined by a previous dynamic loads study [10], taking into account the maximum load factor allowed by the FAA (Federal Aviation Administration) for utilitarian aircrafts [11]. A representative specimen is manufactured with the same features of the firewall. Meanwhile a fix is built in order to introduce the load directions on the representative specimen. The relationship between load and displacement is plotted for this representative specimen, whence the maximum displacement at the specific load is obtained, afterwards it is compared with the finite element model, which is modified in its laminate thicknesses in order to decrease the deviation error; subsequently this features could be applied to perform the whole firewall analysis in a future model [10].


2021 ◽  
pp. 1-24
Author(s):  
Hamidreza Mahdavi ◽  
Konstantinos Poulios ◽  
Christian F. Niordson

Abstract This work evaluates and revisits elements from the depth-sensing indentation literature by means of carefully chosen practical indentation cases, simulated numerically and compared to experiments. The aim is to close a series of debated subjects, which constitute major sources of inaccuracies in the evaluation of depth-sensing indentation data in practice. Firstly, own examples and references from the literature are presented in order to demonstrate how crucial self-similarity detection and blunting distance compensation are, for establishing a rigorous link between experiments and simple sharp-indenter models. Moreover, it is demonstrated, once again, in terms of clear and practical examples, that no more than two parameters are necessary to achieve an excellent match between a sharp indenter finite element simulation and experimental force-displacement data. The clear conclusion is that reverse analysis methods promising to deliver a set of three unique material parameters from depth-sensing indentation cannot be reliable. Lastly, in light of the broad availability of modern finite element software, we also suggest to avoid the rigid indenter approximation, as it is shown to lead to unnecessary inaccuracies. All conclusions from the critical literature review performed lead to a new semi-analytical reverse analysis method, based on available dimensionless functions from the literature and a calibration against case specific finite element simulations. Implementations of the finite element model employed are released as supplementary material, for two major finite element software packages.


2017 ◽  
Vol 730 ◽  
pp. 548-553
Author(s):  
Jing Ge ◽  
Hao Jiang ◽  
Zhen Yu Sun ◽  
Guo Jun Yu ◽  
Bo Su ◽  
...  

In this paper, we establish the mechanical property analysis of Single-walled Carbon Nanotubes (SWCNTs) modified beam element model based on the molecular structural mechanics method. Then we study the mechanical properties of their radial direction characteristics using the finite element software Abaqus. The model simulated the different bending stiffness with rectangular section beam elements C-C chemical force field. When the graphene curled into arbitrary chirality of SWCNTs spatial structure, the adjacent beam position will change the moment of inertia of the section of the beam. Compared with the original beam element model and the calculation results, we found that the established model largely reduced the overestimate of the original model of mechanical properties on the radial direction of the SWCNTs. At the same time, compared with other methods available in the literature results and the experimental data, the results can be in good agreement.


2018 ◽  
Vol 29 (16) ◽  
pp. 3188-3198 ◽  
Author(s):  
Wissem Elkhal Letaief ◽  
Aroua Fathallah ◽  
Tarek Hassine ◽  
Fehmi Gamaoun

Thanks to its greater flexibility and biocompatibility with human tissue, superelastic NiTi alloys have taken an important part in the market of orthodontic wires. However, wire fractures and superelasticity losses are notified after a few months from being fixed in the teeth. This behavior is due to the hydrogen presence in the oral cavity, which brittles the NiTi arch wire. In this article, a diffusion-mechanical coupled model is presented while considering the hydrogen influences on the NiTi superelasticity. The model is integrated in ABAQUS finite element software via a UMAT subroutine. Additionally, a finite element model of a deflected orthodontic NiTi wire within three teeth brackets is simulated in the presence of hydrogen. The numerical results demonstrate that the force applied to the tooth drops with respect to the increase in the hydrogen amount. This behavior is attributed to the expansion of the NiTi structure after absorbing hydrogen. In addition, it is shown that hydrogen induces a loss of superelasticity. Hence, it attenuates the role of the orthodontic wire on the correction tooth malposition.


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