Fabrication and Properties of Al/Al-Cu Functionally Graded Material

2011 ◽  
Vol 675-677 ◽  
pp. 575-578 ◽  
Author(s):  
Qian Cong ◽  
Fu Min Xu ◽  
Jia Yan Li ◽  
Yi Tan ◽  
Xiao Lei Shi ◽  
...  

Five-layered Al/Al-Cu functionally graded material (FGM) was fabricated by powder metallurgy technology. The microstructure and composition of the prepared specimen were studied. Vickers hardness, flexural strength and fracture surface morphology were also measured. The results showed that Al/Al-Cu graded material with dense structure and compositional continuous change was obtained by solution-precipitation method. The graded materials presented a compositional continuous change along the graded direction because of the diffusion effect, and the Vickers hardness was liner proportional to the distribution of Cu content. Compared with pure sintered Al, remarkable improvement on hardness and fracture strength was achieved due to the CuAl2 phase dispersively distributed in the matrix. With the increase of Cu content, the fracture mode changed from tough fracture to the tendency of brittle fracture.

2003 ◽  
Vol 70 (3) ◽  
pp. 359-363 ◽  
Author(s):  
S. Mukherjee ◽  
Glaucio H. Paulino

Paulino and Jin [Paulino, G. H., and Jin, Z.-H., 2001, “Correspondence Principle in Viscoelastic Functionally Graded Materials,” ASME J. Appl. Mech., 68, pp. 129–132], have recently shown that the viscoelastic correspondence principle remains valid for a linearly isotropic viscoelastic functionally graded material with separable relaxation (or creep) functions in space and time. This paper revisits this issue by addressing some subtle points regarding this result and examines the reasons behind the success or failure of the correspondence principle for viscoelastic functionally graded materials. For the inseparable class of nonhomogeneous materials, the correspondence principle fails because of an inconsistency between the replacements of the moduli and of their derivatives. A simple but informative one-dimensional example, involving an exponentially graded material, is used to further clarify these reasons.


Author(s):  
С. И. Жаворонок ◽  

A brief review of the modern state-of-the art and tendencies of further development of various methods of solution of wave dispersion problems in heterogeneous functionally graded elastic waveguides is presented. Main types of functionally graded materials and structures, including gradient thon-walled structures, and their main engineering applications is discussed. The main difficulties of modelling of the stress-strain state of functionally graded shells and plates are pointed, as well as the possible ways to overcome such difficulties. The main theoretical bases of definition of effective constitutive constants of functionally graded materials and their possible estimates used in the practice are considered. Main dependencies of the effective constitutive constants of a functionally graded material on coordinates used for the mathematical modelling of the dynamics are also shown. The statement of the dynamics problem for a functionally graded waveguide and the appropriate statement of the normal wave dispersion problem are pointed. The presented Part I of the review consider some analytical methods of solution of dispersion problems, mainly the matrix ones based on the formulation of the steady dynamics problem in the image space as a first-order ordinary differential equations system. The state vectors corresponding to the useful Cauchy and Stroh formalisms are introduced, and the appropriate governing equations and the boundary conditions on waveguide’s faces are presented. Classical methods for solving the steady dynamics problem for a laminated waveguide are briefly described, which could be a basis for the further approximation of a functionally graded material by a system of layers with constant properties, i.e. the transfer matrix method, its main modifications developed to ensure the stability of calculations, and the global matrix method. Then, the intensively developed last 15 years reverberation matrix method, stiffness matrix method, and the Peano series method are discussed. Some key solutions of the wave dispersion problems for heterogeneous layers are presented; such solutions improve the efficiency of approximation of a functionally graded structure by a laminated one. The implicit solution of the general problem of steady dynamics for a waveguide with arbitrary gradation law is shown. The key features of the discussed matrix methods are pointed briefly as well as their main drawbacks. In the Part II, the main attention will be paid to methods of semi-analytical solution of dispersion problems based on the approximation of a waveguide by an equivalent system with a finite number of degrees of freedom: power series, generalized Fourier series, semi-analytical finite elements. spectral elements, as well as methods based on various theories of plates and shells.


2008 ◽  
Vol 368-372 ◽  
pp. 1823-1824 ◽  
Author(s):  
Xin He ◽  
Hai Yan Du ◽  
Wei Wang ◽  
Wei Jing ◽  
Chang Liu

TZP/SUS304 functionally graded material (FGM) was developed by slip casting. Microscopic observations demonstrated that the chemical composition and microstructure of TZP/SUS FGM distributed gradually in stepwise way, eliminating the macroscopic ceramic/metal interface occurred in traditional ceramic/metal joint. Each interface of layers connected well without evident defects, and the mechanical properties of TZP/SUS system strongly depended on constitutional variation.


2012 ◽  
Vol 47 (3) ◽  
pp. 315-325 ◽  
Author(s):  
Hong-Liang Dai ◽  
Yan-Ni Rao ◽  
Hao-Jie Jiang

In this paper, a novel numerical method is presented to analyze the thermoelastic dynamic response of a long hollow cylinder made of functionally graded materials under radially symmetric dynamic mechanical and thermal loadings. That is utilizing finite difference method and Newmark method to solve the governing equation. The material of the functionally graded material hollow cylinder is assumed to change continuously along the thickness according to power-law distribution, except for a constant Poisson’s ratio, and the thermal boundary condition without internal heat source is considered. Comparisons between this paper’s results and the corresponding analytical results validate the solution proposed in this paper. Finally, the functionally graded material hollow cylinder under constant load and impulsive load are discussed in detail and many valuable thermoelastic dynamic characteristics are revealed.


Author(s):  
Igor V Andrianov ◽  
Jan Awrejcewicz ◽  
Alexander A Diskovsky

This article is focused on analysis of influence of functionally graded material parameters in the problem of longitudinal rod deformations. This analysis is based on exact and asymptotic solutions. Accuracy rating of the proposed asymptotic method of calculating deformations in constructions made of functionally graded material is also given.


2014 ◽  
Vol 2014 ◽  
pp. 1-7
Author(s):  
M. Zagrouba ◽  
M. S. Bouhdima ◽  
M. H. Ben Ghozlen

The present work deals with functionally graded materials (FGM) isotropic plates in the neighborhood of the first-order symmetric zero group velocity (S1-ZGV) point. The mechanical properties of functionally graded material (FGM) are assumed to vary continuously through the thickness of the plate and obey a power law of the volume fraction of the constituents. Governing equations for the problem are derived, and the power series technique (PST) is employed to solve the recursive equations. The impact of the FGM basic materials properties on S1-ZGV frequency of FGM plate is investigated. Numerical results show that S1-ZGV frequency is comparatively more sensitive to the shear modulus. The gradient coefficient p does not affect the linear dependence of ZGV frequency fo as function of cut-off frequency fc; only the slope is slightly varied.


Author(s):  
Maryam Torabian ◽  
Seyed Mohammad Reza Khalili

Functionally graded materials are new types of composites with heterogeneous microstructure in which some particular physical and mechanical properties change continuously in the thickness direction. In this research, a five-layer copper–iron functionally graded material was fabricated by changing the composition of the layers in a stepwise function between copper and iron using powder metallurgy method. The effect of fabrication process on the microstructure and tensile strength of functionally graded beam was investigated by using two types of presses: uniaxial press and cold iso-static press. Microscopic studies demonstrated appropriate connections between the layers and particles. To achieve ultimate tensile strength and strain, functionally graded copper–iron specimens were tested in tensile loading. The stress–strain graphs obtained from the test showed enhancement in tensile strength of copper and iron functionally graded beam compared to pure copper and iron beams. Finally, a model of this functionally graded material was analysed in ABAQUS finite element code, and the results were verified by experimental tests. Therefore, the present finite element model would be useful to investigate tensile behaviour of functionally graded materials.


2017 ◽  
Vol 750 ◽  
pp. 153-158
Author(s):  
Ildiko Peter ◽  
Mario Rosso ◽  
Silvia Lombardo

Functionally graded materials (FGM) are used for components with specific characteristics required by the considered area of application. In this research, functionally graded material is obtained with sequential casting process of two different aluminum alloys. They are poured into the mould, aiming to obtain within the same component high thermal resistance and mechanical strength on one side and ductility and elongation on the other side.The new casting has high potential, especially in the production of automotive components, e.g., pistons. Usually, piston alloys are eutectic Al-Si alloys, with high percentage of other alloying elements which increases the thermal resistance of the material. However, this high concentration of alloying elements leads to a considerable reduction of the material’s elongation that is not always tolerable. The low ductility can be an issue for the inferior part of the piston that is more subjected to fatigue stress. To increase the elongation, in addition to the alloy used for the manufacturing, a hypoeutectic Al-Si alloy is considered in the sequential casting of the FGM, that in turn gives rise to a superior ductility in the component.The purpose of this research is the optimization of the manufacturing process parameters of a functionally graded material to be used for the production of a more performing element. In particular, the produced piston shows a superior resistance at high temperatures in the area which it is in contact with the gas combustion and, simultaneously exhibits a superior fatigue life on its lateral part.


2005 ◽  
Vol 492-493 ◽  
pp. 123-128 ◽  
Author(s):  
D. Janković Ilić ◽  
J. Fiscina ◽  
C.J.R. González-Oliver ◽  
F. Mücklich

The Cu/W functionally graded material (FGM) was produced by vibration of W agglomerates in order to obtain the W skeleton with a gradient in porosity, which after pressureless sintering was infiltrated with molten Cu. Certain sintering mechanisms are suggested for these complex W structures. The segregation of two different sizes of W agglomerates was controlled by vibration time. Different vibration duration resulted in different types of microstructure: skeleton type microstructure after shorter vibration time and graded type microstructure after extended vibration times. The final Cu-infiltrated FGMs were characterized microstructurally and their electrical resistivity (r) was measured using the 4-probe technique. The values of r were in between those for pure W and Cu, depending strongly on the vibration times of the initial W agglomerates, and exhibiting particular r vs. T (K) behavior.


2014 ◽  
Vol 616 ◽  
pp. 66-71
Author(s):  
Qiang Guo Luo ◽  
Yang Dai ◽  
Shu Long Liu ◽  
Kan Yu ◽  
Qiang Shen ◽  
...  

In this paper, the W-Cu functionally graded material (FGM) was prepared by using the non-aqueous tape-casting technique combined with vacuum hot-pressing sintering. The graded composite material with high density, uniform transition and graded component was designed by 7 layers with the copper content range from 40 to 100 wt. %. Then the structures and properties of the composite were characterized. The scanning acoustic microscope (SAM) results for the W-Cu graded material showed that the interface between different layers was of high smoothness and parallel. The SEM-EDS results of cross section show that the W and Cu content changed gradually along the laminating direction after sintering. The equivalent electrical conductivity and the equivalent thermal conductivity of the W-Cu graded material were 0.3976×108 S/m and 323.5 W/(m·K), respectively, which were much higher than that of the W-40 wt. % Cu homogeneous composite. The Vickers hardness of the high tungsten content surface and the high copper surface were 163 HV and 80 HV, respectively, which were same with that of the homogeneous material.


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