scholarly journals Residual Stresses in the Hot Sprues of as-cast Mg-Zn Alloys Investigated by STRESS-SPEC Neutron Diffractometer

2013 ◽  
Vol 768-769 ◽  
pp. 428-432
Author(s):  
Wei Min Gan ◽  
Yuan Ding Huang ◽  
Zhi Wang ◽  
Norbert Hort ◽  
Michael Hofmann
Keyword(s):  
Residual Stress ◽  
Neutron Diffraction ◽  
Residual Stresses ◽  
Hot Tearing ◽  
Neutron Diffractometer ◽  
Zn Content ◽  
Residual Strains ◽  
Zn Alloys ◽  
Hot Tearing Susceptibility

Residual strains near the sprues of ingots with different contents of Zn (6 wt. % and 9 wt. %) were measured using neutron diffraction. The results showed that the increase of Zn content decreases the residual stress in the hot sprue region. These results are good in agreement with that obtained by the measurement of hot tearing susceptibility.

scholarly journals Residual Stresses of the As-Cast Mg-xCa Alloys with Hot Sprues by Neutron Diffraction

2014 ◽  
Vol 996 ◽  
pp. 592-597
Author(s):  
Jiang Feng Song ◽  
Yuan Ding Huang ◽  
Karl Ulrich Kainer ◽  
Wei Min Gan ◽  
Norbert Hort
Keyword(s):  
Residual Stress ◽  
Neutron Diffraction ◽  
Residual Stresses ◽  
Hot Tearing ◽  
Cast Alloys ◽  
Hot Tearing Susceptibility

Residual stresses in Mg-xCa (0.5 wt. % and 1.0 wt. %) cast alloys were investigated by neutron diffraction using a mould with two preheating temperatures of 250 °C and 450 °C. Results show that the increase of Ca content decreases the residual stress in the hot sprue region. These results are quite in agreement with those obtained by the measurement of hot tearing susceptibility, which shows the increment in Ca content improves the castability of Mg-Ca alloys.

Non-Destructive Measurement of Residual Stresses in U-0.8 WT% Ti by Neutron Diffraction

1989 ◽  
Vol 166 ◽  
Author(s):  
A. Salinas-Rodriguez ◽  
J.H. Root ◽  
T.M. Holden ◽  
S.R. Macewen ◽  
G.M. Ludtka
Keyword(s):  
Residual Stress ◽  
Neutron Diffraction ◽  
Residual Stresses ◽  
Wall Thickness ◽  
Radial Stress ◽  
Biaxial Stress ◽  
Axial Residual Stress ◽  
Residual Strains ◽  
The Difference ◽  
Hoop Stresses

ABSTRACTThe macroscopic residual stress distribution in γ-quenched and stress levelled U-0.8wt% Ti alloy tubes was studied using neutron diffraction techniques. Residual strains were evaluated from the difference in d-spacings measured in the tubes and in small reference samples machined from each tube. Residual stresses were calculated with the isotropic bulk values of the elastic constants for polycrystalline α-U. Quenching from the γ field resulted in a nearly equi-biaxial stress state at every point across the wall thickness of the tube. The magnitude of the radial stress was very small compared with that of the axial and hoop stresses which were compressive at the surfaces and tensile in the interior. Stress levelling relieved almost completely the hoop residual stress without affecting the radial stress. The axial residual stress becomes tensile through the wall thickness and remains constant at about 20% of its magnitude in the as-quenched condition.

Measurement of Residual Stresses in Linear Friction Welded In-Service Inconel 718 Superalloy

2016 ◽  
Vol 879 ◽  
pp. 1800-1806 ◽  
Author(s):  
M. Smith ◽  
L. Bichler ◽  
D. Sediako
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Base Material ◽  
Peak Stress ◽  
Weld Interface ◽  
Aerospace Alloys ◽  
Aero Engine ◽  
Linear Friction ◽  
Inconel 718 Superalloy ◽  
Residual Strains

Measurement of residual strains by neutron diffraction of linear friction welded Inconel® 718 (IN 718) superalloy acquired from a mid-service aero-engine disk was undertaken in this study. Residual strain and stress throughout the various weld regions including the heat affected zone (HAZ), thermomechanical affected zone (TMAZ) and dynamically recrystallized zone (DRX) were characterized. The residual stresses were observed to increase from the base material to the weld interface, with a peak stress at the weld interface in all orthogonal directions. The trends for residual stress across the weld are in agreement with other work published in literature for solid state welding of aerospace alloys, where high residual stresses were commonly reported at the weld interface.

Residual Stresses in Overlapping Friction Taper Stud Welds

2010 ◽  
Vol 652 ◽  
pp. 111-115 ◽  
Author(s):  
D.G. Hattingh ◽  
Axel Steuwer ◽  
M. Neil James ◽  
I.N. Wedderburn
Keyword(s):  
Solid State ◽  
Neutron Diffraction ◽  
Residual Stresses ◽  
Creep Damage ◽  
Local Damage ◽  
Planar Defects ◽  
Repair Technique ◽  
Damage Repair ◽  
Stud Welding ◽  
Residual Strains

This paper presents microstructural, hardness and residual strain information for solid-state welds in creep-resistant Cr-Mo steel, made using the new local damage repair technique offered by friction taper stud welding (FTSW). The technique is suitable for making single welds to repair, for example, localised creep damage but can also be extended to deal with planar defects through the use of overlapping welds. Neutron diffraction was used to measure residual strains at a number of positions along a series of 5 overlapping FTS welds.

Investigation of Residual Strains of the Second Kind in Plastically Deformed Metallic Materials

1994 ◽  
Vol 376 ◽  
Author(s):  
M. Vrána ◽  
P. Klimanek ◽  
T. Kschidock ◽  
P. Lukáš ◽  
P. Mikula
Keyword(s):  
High Resolution ◽  
Neutron Diffraction ◽  
Stacking Faults ◽  
Metallic Materials ◽  
Line Broadening ◽  
X Ray Diffraction ◽  
X Ray ◽  
Neutron Diffractometer ◽  
Residual Strains ◽  
Good Agreement

ABSTRACTInvestigation of strongly distorted crystal structures caused by dislocations, stacking-faults etc. in both plastically deformed f.c.c. and b.c.c. metallic materials was performed by the analysis of the neutron diffraction line broadening. Measurements were realized by means of the high resolution triple-axis neutron diffractometer equipped by bent Si perfect crystals as monochromator and analyzer at the NPI Řež. The substructure parameters obtained in this manner are in good agreement with the results of X-ray diffraction analysis.

scholarly journals Residual Stress Measurements in Mo/CuCrZr Tiles Using Neutron Diffraction

2008 ◽  
Vol 59 ◽  
pp. 299-303
Author(s):  
K. Mergia ◽  
Marco Grattarola ◽  
S. Messoloras ◽  
Carlo Gualco ◽  
Michael Hofmann
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Neutron Diffraction ◽  
Residual Stresses ◽  
Heat Sink ◽  
High Yield ◽  
Fusion Reactors ◽  
Plasma Facing Components ◽  
Induced Stresses ◽  
Compliant Layer

In plasma facing components (PFC) for nuclear fusion reactors tungsten or carbon based tiles need to be cooled through a heat sink. The joint between the PFC and the heat sink can be realized using a brazing process through the employment of compliant layer of either a low yield material, like copper, or a high yield material, like molybdenum. Experimental verification of the induced stresses during the brazing process is of vital importance. Strains and residual stresses have been measured in Mo/CuCrZr brazed tiles using neutron diffraction. The strains and stresses were measured in Mo tile along the weld direction and at different distances from it. The experimental results are compared with Finite Element Simulations.

Variation of Residual Stresses in Drawn Copper Tubes

2008 ◽  
Vol 571-572 ◽  
pp. 21-26 ◽  
Author(s):  
Adele Carradò ◽  
D. Duriez ◽  
Laurent Barrallier ◽  
Sebastian Brück ◽  
Agnès Fabre ◽  
...  
Keyword(s):  
Neutron Diffraction ◽  
Residual Stresses ◽  
Material Flow ◽  
Cold Drawing ◽  
Axisymmetric Deformation ◽  
Tube Length ◽  
Inhomogeneous Deformation ◽  
Drawing Process ◽  
Process Step ◽  
Residual Strains

Seamless tubes are used for many applications, e.g. in heating, transport gases and fluids, evaporators as well as medical use and as intermediate products for hydroforming and various mechanical applications, where the final dimensions normally are given by some cold drawing steps. The first process step – piercing of the billet, for example by extrusion or 3-roll-milling - typically results in ovality and eccentricity in the tube causing non-symmetric material flow during the cold drawing process, i.e. inhomogeneous deformation. Because of this non-axisymmetric deformation and of deviations over tube length caused by moving tools, this process step generates residual stresses. To understand the interconnections between the geometrical changes in the tubes and the residual stresses, the residual strains in a copper tube had been measured by neutron diffraction.

Residual stresses in Al2O3/Y-TZP Ceramic Laminates Fabricated by Tape and Slip Casting

2008 ◽  
Vol 571-572 ◽  
pp. 327-332 ◽  
Author(s):  
Jesus Ruiz-Hervias ◽  
Giovanni Bruno ◽  
Jonas Gurauskis ◽  
A.J. Sanchez-Herencia ◽  
C. Baudin
Keyword(s):  
Residual Stress ◽  
Neutron Diffraction ◽  
Residual Stresses ◽  
Volume Fraction ◽  
Tape Casting ◽  
Slip Casting ◽  
Ceramic Composites ◽  
Processing Route ◽  
Alumina Matrix ◽  
Stress Profiles

Residual stress profiles were measured by neutron diffraction in Al2O3/Y-TZP ceramic composites containing 5 and 40 vol.% Y-TZP fabricated by conventional slip casting and by a novel tape casting route. Residual stresses in the zirconia are tensile and increase as its volume fraction decreases. For the alumina matrix, residual stress is compressive and increases with the zirconia volume fraction. In the composite with 5 vol.% zirconia, the processing route does not have an influence on residual stresses. However, in the composite with 40 vol.% zirconia, residual stresses are different in the samples obtained by both processing routes.

scholarly journals Experimental Characterisation and Numerical Modelling of Residual Stresses in a Nuclear Safe-End Dissimilar Metal Weld Joint

Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1298
Author(s):  
Shuyan Zhang ◽  
Zhuozhi Fan ◽  
Jun Li ◽  
Shuwen Wen ◽  
Sanjooram Paddea ◽  
...  
Keyword(s):  
Residual Stress ◽  
Neutron Diffraction ◽  
Residual Stresses ◽  
Weld Joint ◽  
Steel Tube ◽  
Contour Method ◽  
Fe Modelling ◽  
Dissimilar Metal ◽  
Dissimilar Metal Weld ◽  
Metal Weld

In this study, a mock-up of a nuclear safe-end dissimilar metal weld (DMW) joint (SA508-3/316L) was manufactured. The manufacturing process involved cladding and buttering of the ferritic steel tube (SA508-3). It was then subjected to a stress relief heat treatment before being girth welded together with the stainless steel tube (316L). The finished mock-up was subsequently machined to its final dimension. The weld residual stresses were thoroughly characterised using neutron diffraction and the contour method. A detailed finite element (FE) modelling exercise was also carried out for the prediction of the weld residual stresses resulting from the manufacturing processes of the DMW joint. Both the experimental and numerical results showed high levels of tensile residual stresses predominantly in the hoop direction of the weld joint in its final machined condition, tending towards the OD surface. The maximum hoop residual stress determined by the contour method was 500 MPa, which compared very well with the FE prediction of 467.7 Mpa. Along the neutron scan line at the OD subsurface across the weld joint, both the contour method and the FE modelling gave maximum hoop residual stress near the weld fusion line on the 316L side at 388.2 and 453.2 Mpa respectively, whereas the neutron diffraction measured a similar value of 480.6 Mpa in the buttering zone near the SA508-3 side. The results of this research thus demonstrated the reasonable consistency of the three techniques employed in revealing the level and distribution of the residual stresses in the DMW joint for nuclear applications.

scholarly journals Effects of Zn content on Hot Tearing Susceptibility of Mg–7Gd–5Y–0.5Zr Alloy

Metals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 414
Author(s):  
Ziqi Wei ◽  
Shimeng Liu ◽  
Zheng Liu ◽  
Feng Wang ◽  
Pingli Mao ◽  
...  
Keyword(s):  
Grain Boundary ◽  
Parent Phase ◽  
Hot Tearing ◽  
Shrinkage Stress ◽  
Second Phase ◽  
Residual Liquid ◽  
Long Period ◽  
Zn Content ◽  
Feeding Effect ◽  
Hot Tearing Susceptibility

Mg–7Gd–5Y–0.5Zr alloy has excellent mechanical properties but poor hot tearing resistance. The latter makes it difficult to cast billets, which limits the size of subsequently processed parts. Therefore, the hot tearing susceptibility of Mg–7Gd–5Y–xZn–0.5Zr (x = 0, 3, 5, 7 wt%) alloys was studied. It was found that Zn can significantly reduce hot tearing susceptibility of Mg–7Gd–5Y–0.5Zr alloy, which almost linearly decreased with Zn content. When Zn content was 3 wt%, 5 wt% and 7 wt%, hot tearing susceptibility will be reduced by 27%, 83% and 100%, respectively. It was further revealed that the solid solubility of Gd and Y in α-Mg decreased with the increase of Zn content, and the nucleation temperature decreased accordingly, which resulted in the increase of nucleation rate and the refinement of final grains. On the macro level, it showed that the dendrite coherency temperature decreased, the solidification shrinkage stress of α-Mg slowed down, and the residual liquid channel became shorter and hot tearing susceptibility decreased. It was also found that with the increase of Zn content, the content of Zn, Gd and Y enriched on the grain boundary increased, the content of residual liquid phase between dendrites increased after α-Mg crystallization, and the solidified precipitated second phase also changed from Mg5RE phase to long-period stacking ordered phase + W-phase (a little), long-period stacking ordered phase + W-phase (much) and finally to W-phase only. The feeding effect of sufficient intergranular residual liquid on the shrinkage of α-Mg dendrite and the bridging effect of the precipitated phase at the grain boundary (especially long-period stacking ordered phase which is coherent with the parent phase) also led to the decrease of hot tearing susceptibility.

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