Study on the Laser Precision Cutting System and Stainless Steel Microporous Cutting Technology

2015 ◽  
Vol 817 ◽  
pp. 342-347 ◽  
Author(s):  
Shan Guo Han ◽  
De Tao Cai ◽  
Zi Yi Luo ◽  
De Jun Yan ◽  
He Xin Chen ◽  
...  

In order to improve the quality of laser cutting of stainless steel porous, the investigation on cutting 0.12mm stainless steel plates was carried out by a50W-powerbridgefiber laser cutting machine.The influence of the auxiliary line angle, laser power, and the pulse width and gas pressure on the cutting quality was studied in this paper.The results show that fewer defects was found on the samples when the cutting angle of auxiliary line was 90°and few splash orburrswas found on the samplesby 40 Wlaser power, with 56 μs pulse width and 1.3MPa gas pressure.

2006 ◽  
Vol 505-507 ◽  
pp. 847-852 ◽  
Author(s):  
Xu Yue Wang ◽  
Wen Ji Xu ◽  
Ren Ke Kang ◽  
Yi De Liang

An experimental analysis is presented which investigates the relationship between cutting parameters and the volume of material removal as well as its cutting quality on a Nd:YAG laser cutting system. The parameters that varied on two testing thickness during cutting include cutting speed, incident laser power and focal position in a continuous through cut. Various trends of the kerf geometrical features in terms of the varying process parameters are analyzed and shown to be reasonable. Discussions are also given on kerf geometry control in situations with cutting parameters. It shows that the effects of varying parameters such as cutting speed, laser power and focal position on cutting kerf width, surface roughness, and striation that have provided a deeper understanding of the laser machining.


2017 ◽  
Vol 89 ◽  
pp. 164-171
Author(s):  
Sigurd Lazic Villumsen ◽  
Morten Kristiansen

2018 ◽  
Vol 103 ◽  
pp. 311-317 ◽  
Author(s):  
Sangwoo Seon ◽  
Jae Sung Shin ◽  
Seong Yong Oh ◽  
Hyunmin Park ◽  
Chin-Man Chung ◽  
...  

Author(s):  
Lyubomir Lazov ◽  
Hristina Deneva ◽  
Erika Teirumnieka

Two types of electrical sheet steel M250-35A and M530-50A were used to cut by melting with a TruLaser 1030 technological system. It was observed that pressure of auxiliary gas had a major effect on kerf width b and cut angle deviation α. Nitrogen as an assisted gas has been taken. The basic parameters as laser power, cutting speed, focus position were constantly supported and the pressure was changed from 4 bar to 20 bar by step 2 bar. As well as the experimental results of gas pressure on entrance and exit kerf widths, have been analyzed and discussed in this study.


2014 ◽  
Vol 974 ◽  
pp. 169-173 ◽  
Author(s):  
Imed Miraoui ◽  
Mohamed Boujelbene ◽  
Emin Bayraktar

In the present study, high-power CO2 laser cutting of steel plates has been investigated and the effect of the input laser cutting parameters on the cut surface quality is analyzed. The average roughness of the cut surface of the specimens, produced by different laser beam diameter and laser power, were measured by using roughness tester. The scanning electron microscopy SEM is used to record possible metallurgical alterations on the cut edge. The aim of this work is to investigate the effect of laser beam diameter and laser power on the cut surface roughness and on the heat affected zone width HAZ of steel plates obtained by CO2 laser cutting. An overall optimization was applied to find out the optimal cutting setting that would improve the cut surface quality. It was found that laser beam diameter has a negligible effect on surface roughness but laser power had major effect on roughness. The cut surface roughness decreases as laser power increases. Improved surface roughness can be obtained at higher laser power. Also, laser beam diameter and laser power had major effect on HAZ width. It increases as laser power increases.


2012 ◽  
Vol 2012 ◽  
pp. 1-8
Author(s):  
Hitoshi Ozaki ◽  
Yosuke Koike ◽  
Hiroshi Kawakami ◽  
Jippei Suzuki

Recently, laser cutting is used in many industries. Generally, in laser cutting of metallic materials, suitable assist gas and its nozzle are needed to remove the molten metal. However, because of the gas nozzle should be set closer to the surface of a workpiece, existence of the nozzle seems to prevent laser cutting from being used flexible. Therefore, the new cutting process, Assist Gas Free laser cutting or AGF laser cutting, has been developed. In this process, the pressure at the bottom side of a workpiece is reduced by a vacuum pump, and the molten metal can be removed by the air flow caused by the pressure difference between both sides of the specimen. In this study, cutting properties of austenitic stainless steel by using AGF laser cutting with 2 kW CO2 laser were investigated. Laser power and cutting speed were varied in order to study the effect of these parameters on cutting properties. As a result, austenitic stainless steel could be cut with dross-free by AGF laser cutting. When laser power was 2.0 kW, cutting speed could be increased up to 100 mm/s, and kerf width at specimen surface was 0.28 mm.


2016 ◽  
Vol 703 ◽  
pp. 27-33
Author(s):  
Liang Wang ◽  
Nai Fei Ren ◽  
Yun Long Wang ◽  
Lin Zhong Zhu

Both superalloy GH2135 and stainless steel 420J1 were used as test materials to be processed by LASERTEC 80 PowerDrill three-dimensional solid laser processing center. The microstructure of the hole was investigated by super depth of field microscope and laser scanning microscope. The front and back orifice diameter, orifice deposits and thermal effect of accumulation zone were studied. The single factor test method was used to study the influence of pulse energy, pulse width and repetition frequency on the quality of micro holes. The results showed that the front and back diameter of the holes all increase with the increase of pulse energy from 0.4J-3.9J. And the front and back aperture are increase with the increase of pulse width from 0.9ms-1.9ms. Meanwhile, the variation of the aperture and pore taper is more noticeable with the repetition frequency changed from 10Hz-60Hz. The results revealed that pulse energy is one of the biggest influence factors, large pulse energy can lead to small hole taper within a certain range, and short pulse width can reduce orifice debris and splash. Both the recast layer and microcrack were existed in the two kinds of metal materials. The quality of holes drilling in GH2135 is better than 420J1.


2016 ◽  
Vol 78 (7) ◽  
Author(s):  
Abdul Fattah Mohamad Tahir ◽  
Ahmad Razelan Rashid

Development of new material known as Ultra High Strength Steel (UHSS) able to improve the vehicle mass thus reflecting better fuel consumption. Transformation into high strength steel has been a significant drawback in trimming the UHSS into its final shape thus laser cutting process appeared to be the solution. This study emphasizes the relationship between Carbon Dioxide (CO2) laser cutting input parameters on 22MnB5 boron steel focusing on the kerf width formation and Heat Affected Zone (HAZ). Experimental research with variation of laser power, cutting speed and assisted gas pressure were executed to evaluate the responses. Metrological and metallographic evaluation of the responses were made on the outputs that are the kerf width formation and HAZ.  Positive correlation for power and negative interaction for cutting speed were found as the major factors on formation of the kerf. For the HAZ formation, thicker HAZ were formed as bigger laser power were applied to the material. Cutting speed and gas pressure does not greatly influence the HAZ formation for 22MnB5 boron steel.


2020 ◽  
Vol 10 (4) ◽  
pp. 6062-6067
Author(s):  
A. Boudjemline ◽  
M. Boujelbene ◽  
E. Bayraktar

This paper investigates high power CO2 laser cutting of 5mm-thick Ti-6Al-4V titanium alloy sheets, aiming to evaluate the effects of various laser cutting parameters on surface roughness. Using multiple linear regression, a mathematical model based on experimental data was proposed to predict the maximum height of the surface Sz as a function of two laser cutting parameters, namely cutting speed and assist-gas pressure. The adequacy of the proposed model was validated by Analysis Of Variance (ANOVA). Experimental data were compared with the model’s data to verify the capacity of the proposed model. The results indicated that for fixed laser power, cutting speed is the predominant cutting parameter that affects the maximum height of surface roughness.


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