Analysis of Large Bell Angle in Double Bell System on Burden Material Distribution and Layer Deformation in Mini Blast Furnace with Capacity 250 Ton/Day Using Solid Particle Model

2019 ◽  
Vol 964 ◽  
pp. 185-192
Author(s):  
Sungging Pintowantoro ◽  
Mas Irfan P. Hidayat ◽  
Fakhreza Abdul ◽  
Hamzah Syaifullah
Keyword(s):  
Blast Furnace ◽  
Raw Materials ◽  
Peripheral Zone ◽  
Furnace Operation ◽  
Processing Technology ◽  
Particle Model ◽  
Material Distribution ◽  
Large Bell ◽  
Charging System ◽  
Ore Processing

The abundant of nickel ore resources in Indonesia and the regulations of Law of Coals and Minerals No. 4 year 2009 cause the development of nickel ore processing technology. One of the proven nickel ore processing technology is Mini Blast Furnace (MBF). When, the raw materials were fed to the MBF, there is a charging system to ensure good distribution of raw materials in MBF. The double bell charging system has an important role on the distribution of burden material in MBF. By optimizing the distribution and layers of the material burden, it will increase the stability and efficiency of the MBF process. Therefore, this study focused on analyzing the effect of large bell angle on the distribution of burden material in MBF using discrete element method. After analyzed, large bell angle differences produce different burden material distribution. For particle distribution, particles of small density (coal and dolomitee) tend to be concentrated in the center zone and particles of large density (ore) tend to be concentrated in the intermediate and peripheral zone. The larger angle of the large bell will increase particle falling velocity and the kinetic energy of the burden material. The most stable layer in MBF was obtained when using 65o bell angle. The MBF with 65o large bell angle is the best bell angle for MBF with capacity of 250 ton/day due to the greatest possibility of central working furnace operation.

Development of Metallurgical Processing Technology the Titanomagnetite Concentrate of the Tebinbulak Deposit

2014 ◽  
Vol 670-671 ◽  
pp. 283-289 ◽  
Author(s):  
Andrey N. Dmitriev ◽  
Oleg Yu. Sheshukov ◽  
Galina I. Gazaleeva ◽  
Yury A. Chesnokov ◽  
Evgeniy V. Bratygin ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Processing Technology ◽  
High Quality ◽  
Quality Steel ◽  
Ore Processing ◽  
Metallurgical Processing ◽  
Electric Smelting

The approach to solving the problem of processing iron ore raw materials of Tebinbulak titanomagnetite deposit (Uzbekistan) is offered. It can provide high-quality steel products. The two schemes of processing of Tebinbulak ore are shown. The choice between the proposed schemes of the Tebinbulak ore processing: variant of "blast furnace – converter" and variant of "metallization – electric smelting" should be made after thorough analysis based on many factors.

Adjustment of a technology of cast iron smelting in the blast furnace of jsc "ural steel" w ith a volume of 1232 см3 with charge h a v in g 95% share of Mikhailovskii GOK pellets

2021 ◽  
Vol 77 (7) ◽  
pp. 768-775
Author(s):  
I. F. Iskakov ◽  
G. A. Kunitsyn ◽  
D. V. Lazarev ◽  
А. А. Red`kin ◽  
S. A. Trubitsyn ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Raw Material ◽  
Material Base ◽  
Hot Metal ◽  
Charging System ◽  
Iron Smelting ◽  
Gas Consumption ◽  
A Charge

To use effectively internal raw material base, JSC “Ural Steel” accomplished I category major overhaul of the blast furnace No. 2. The main purpose of the overhaul was to design a rational profile which could ensure an ability to operate with a charge containing 95 % of Mikhailovskii GOK (mining and concentrating plant) pellets having basicity of 0.5 by CaO/SiO2. The blast furnace No. 2 having useful volume of 1232 m3, was constructed by design of Danieli Corus, the Netherlands, and was blown in on December 30, 2020. In the process of guarantee tests, step-by-step increase of Mikhailovskii GOK pellets (Fetotal = 60.5 %, CaO/SiO2 = 0.5) content in the charge iron ore part was being accomplished from 55 to 95.1%. Charging of the blend containing pellets in the amount of 55% of iron ore part, was done by charging system 4OOCC + 1COOCC (Ore - Coke) with filling level 1.5 m. Under conditions of pellets part increase in the blend, the charging system was changed to decrease their content at the periphery, to increase it in the ore ridge zone and make it intermediate between periphery and the ore ridge. At the pellets share in the iron ore raw materials 0.75 the charging system was used as the following: 3OOCC + 1COOC + 1COOCC, while at the content 95.1% the following charging system was used: 2COOC + 2COOC + 1COOCC. It was noted that in the period of guarantee tests the furnace running was smooth. The average silicon content in the hot metal was 0.70% at the standard deviation 0.666. Sulfur content in the hot metal did not exceed 0.024%, the blowing and natural gas consumption figures were 2100 m3/min and 11000 m3/min correspondently, oxygen content in the blowing 26.5%, hot blowing and top smoke pressure figures were 226.5 and 109.8 KPa correspondently. The productivity of the furnace was reached as high as 2358 t/day at the specific coke rate 433 kg/t of hot metal. After guarantee tests completion, the pellets content in the iron ore part was decreased gradually from 95 down to 50%. The decreasing was made by 5% in every 6 hours of operation. Application of the mastered technology of the blast furnace No. 2 with the increased share of pellets will enable to stably supply the blast furnaces No. 1, 3 and 4 by iron ore raw materials in the proportion of 30-35% of pellets and 65-70% of sinter.

Charge material distribution behaviour in blast furnace charging system

2020 ◽  
Vol 366 ◽  
pp. 22-35 ◽  
Author(s):  
Deside Kudzai Chibwe ◽  
Geoffrey Michael Evans ◽  
Elham Doroodchi ◽  
Brian Joseph Monaghan ◽  
David John Pinson ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Charge Material ◽  
Material Distribution ◽  
Charging System ◽  
Distribution Behaviour

Investigation of the Influence of Alkali Circulation on the Blast Furnace Operation

1979 ◽  
Vol 65 (12) ◽  
pp. 1663-1672 ◽  
Author(s):  
Michiharu HATANO ◽  
Tomio MIYAZAKI ◽  
Yuji IWANAGA
Keyword(s):  
Blast Furnace ◽  
Furnace Operation ◽  
Blast Furnace Operation

Experimental Research on the Qualitative Characteristics of Iron Ores and Ferrous Waste That Can Be Used in Blast Furnace Mixt Injection Technology

2019 ◽  
Vol 70 (11) ◽  
pp. 3835-3842
Author(s):  
Mihai Dumitru Tudor ◽  
Mircea Hritac ◽  
Nicolae Constantin ◽  
Mihai Butu ◽  
Valeriu Rucai ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Experimental Research ◽  
Raw Materials ◽  
Coal Dust ◽  
Production Costs ◽  
Iron Ores ◽  
Fine Grained ◽  
Experimental Laboratory ◽  
Injection Technology ◽  
Direct Use

Direct use of iron ores in blast furnaces, without prior sintering leads to a reduction in production costs and energy consumption [1,2]. Fine-grained iron ores and iron oxides from ferrous wastes can be used together with coal dust and limestone in mixed injection technology through the furnace tuyeres. In this paper are presented the results of experimental laboratory investigations for establishing the physic-chemical characteristics of fine materials (iron ore, limestone, pulverized coal) susceptible to be used for mixed injection in blast furnace. [1,4]. The results of the experimental research have shown that all the raw materials analyzed can be used for mixt injection in blast furnace.

scholarly journals Investigation of Dye Removal Capability of Blast Furnace Slag in Wastewater Treatment

2021 ◽  
Vol 13 (4) ◽  
pp. 1970
Author(s):  
Sara Yasipourtehrani ◽  
Vladimir Strezov ◽  
Tao Kan ◽  
Tim Evans
Keyword(s):  
Blast Furnace ◽  
Blast Furnace Slag ◽  
Industrial Wastewater ◽  
Dye Removal ◽  
Treatment Time ◽  
Activated Carbons ◽  
Industrial Applications ◽  
Ore Processing ◽  
Pre Treatment ◽  
Furnace Slag

Blast Furnace Slag (BFS) is a by-product of the iron ore processing industry with potential to be used in different industrial applications. In this research, BFS was used to examine its ability for dye removal from wastewater. The efficiency of two types of BFS samples for removal of cationic methylene blue (MB) and acidic methyl orange (MO) dyes was investigated and results found that the optimal conditions for treatment of wastewater were 80 g/L of adsorbent dose and 1 h of treatment time for both dyes. BFS was found to be more effective for removal of the acidic MO dye than the cationic MB dye. Under shorter residence times, the results showed reverse trends with BFS samples removing higher concentrations of MB than MO. The BFS chemistry had additional impacts on the efficiency of dye removal. Higher basicity of BFS had lower dye removal ability for adsorption of acidic dye when applied at smaller concentrations, while for cationic dye when applied at higher concentrations. The results showed that BFS has potential role for pre-treatment of industrial wastewater contaminated with dyes and may contribute to reduced use of more expensive adsorbents, such as activated carbons.

Optimum Pellet Basicity Desirable for Blast Furnace Operation

2021 ◽  
Author(s):  
Ashish Agrawal ◽  
Dharm Jeet Gavel ◽  
Mahaboob Basha Shaik ◽  
Srinivas Dwarapudi ◽  
Indrajit Paul
Keyword(s):  
Blast Furnace ◽  
Furnace Operation ◽  
Blast Furnace Operation

Experimental Study on Application of Boron Mud Secondary Resource to Oxidized Pellets Production

2017 ◽  
Vol 36 (7) ◽  
pp. 649-655
Author(s):  
Xiao-Jiao Fu ◽  
Man-Sheng Chu ◽  
Jia-Qi Zhao ◽  
Shuang-Yin Chen ◽  
Zheng-Gen Liu ◽  
...  
Keyword(s):  
Experimental Study ◽  
Blast Furnace ◽  
Furnace Operation ◽  
Blast Furnace Operation ◽  
Fundamental Study ◽  
Secondary Resource ◽  
Oxidized Pellets ◽  
Rich Material ◽  
Boron Mud ◽  
Better Than

AbstractIn order to realize comprehensive and massive treatment of boron mud secondary resource, fundamental study on boron mud applied to oxidized pellets production as additive was carried out in the paper under laboratory conditions. The effects of boron mud on the performance of oxidized pellets were investigated systemically, and boron mud was combined with other boron-rich material innovatively. The results showed that, within certain limits, boron mud can improve properties of oxidized pellets. The bentonite content decreased to 0.3 % when adding 1.0 % boron mud additive and the pellets met blast furnace requirements. With the combination additive content 0.8 %, bentonite content can be further decreased to 0.2 %, and the pellets properties were better than base pellet. Therefore, it was an effective way to reduce environmental pollution and optimize blast furnace operation by developing boron mud secondary resource as pellets additive.

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