Development of Metallurgical Processing Technology the Titanomagnetite Concentrate of the Tebinbulak Deposit

2014 ◽  
Vol 670-671 ◽  
pp. 283-289 ◽  
Author(s):  
Andrey N. Dmitriev ◽  
Oleg Yu. Sheshukov ◽  
Galina I. Gazaleeva ◽  
Yury A. Chesnokov ◽  
Evgeniy V. Bratygin ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Processing Technology ◽  
High Quality ◽  
Quality Steel ◽  
Ore Processing ◽  
Metallurgical Processing ◽  
Electric Smelting

The approach to solving the problem of processing iron ore raw materials of Tebinbulak titanomagnetite deposit (Uzbekistan) is offered. It can provide high-quality steel products. The two schemes of processing of Tebinbulak ore are shown. The choice between the proposed schemes of the Tebinbulak ore processing: variant of "blast furnace – converter" and variant of "metallization – electric smelting" should be made after thorough analysis based on many factors.

Analysis of Large Bell Angle in Double Bell System on Burden Material Distribution and Layer Deformation in Mini Blast Furnace with Capacity 250 Ton/Day Using Solid Particle Model

2019 ◽  
Vol 964 ◽  
pp. 185-192
Author(s):  
Sungging Pintowantoro ◽  
Mas Irfan P. Hidayat ◽  
Fakhreza Abdul ◽  
Hamzah Syaifullah
Keyword(s):  
Blast Furnace ◽  
Raw Materials ◽  
Peripheral Zone ◽  
Furnace Operation ◽  
Processing Technology ◽  
Particle Model ◽  
Material Distribution ◽  
Large Bell ◽  
Charging System ◽  
Ore Processing

The abundant of nickel ore resources in Indonesia and the regulations of Law of Coals and Minerals No. 4 year 2009 cause the development of nickel ore processing technology. One of the proven nickel ore processing technology is Mini Blast Furnace (MBF). When, the raw materials were fed to the MBF, there is a charging system to ensure good distribution of raw materials in MBF. The double bell charging system has an important role on the distribution of burden material in MBF. By optimizing the distribution and layers of the material burden, it will increase the stability and efficiency of the MBF process. Therefore, this study focused on analyzing the effect of large bell angle on the distribution of burden material in MBF using discrete element method. After analyzed, large bell angle differences produce different burden material distribution. For particle distribution, particles of small density (coal and dolomitee) tend to be concentrated in the center zone and particles of large density (ore) tend to be concentrated in the intermediate and peripheral zone. The larger angle of the large bell will increase particle falling velocity and the kinetic energy of the burden material. The most stable layer in MBF was obtained when using 65o bell angle. The MBF with 65o large bell angle is the best bell angle for MBF with capacity of 250 ton/day due to the greatest possibility of central working furnace operation.

Adjustment of a technology of cast iron smelting in the blast furnace of jsc "ural steel" w ith a volume of 1232 см3 with charge h a v in g 95% share of Mikhailovskii GOK pellets

2021 ◽  
Vol 77 (7) ◽  
pp. 768-775
Author(s):  
I. F. Iskakov ◽  
G. A. Kunitsyn ◽  
D. V. Lazarev ◽  
А. А. Red`kin ◽  
S. A. Trubitsyn ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Raw Material ◽  
Material Base ◽  
Hot Metal ◽  
Charging System ◽  
Iron Smelting ◽  
Gas Consumption ◽  
A Charge

To use effectively internal raw material base, JSC “Ural Steel” accomplished I category major overhaul of the blast furnace No. 2. The main purpose of the overhaul was to design a rational profile which could ensure an ability to operate with a charge containing 95 % of Mikhailovskii GOK (mining and concentrating plant) pellets having basicity of 0.5 by CaO/SiO2. The blast furnace No. 2 having useful volume of 1232 m3, was constructed by design of Danieli Corus, the Netherlands, and was blown in on December 30, 2020. In the process of guarantee tests, step-by-step increase of Mikhailovskii GOK pellets (Fetotal = 60.5 %, CaO/SiO2 = 0.5) content in the charge iron ore part was being accomplished from 55 to 95.1%. Charging of the blend containing pellets in the amount of 55% of iron ore part, was done by charging system 4OOCC + 1COOCC (Ore - Coke) with filling level 1.5 m. Under conditions of pellets part increase in the blend, the charging system was changed to decrease their content at the periphery, to increase it in the ore ridge zone and make it intermediate between periphery and the ore ridge. At the pellets share in the iron ore raw materials 0.75 the charging system was used as the following: 3OOCC + 1COOC + 1COOCC, while at the content 95.1% the following charging system was used: 2COOC + 2COOC + 1COOCC. It was noted that in the period of guarantee tests the furnace running was smooth. The average silicon content in the hot metal was 0.70% at the standard deviation 0.666. Sulfur content in the hot metal did not exceed 0.024%, the blowing and natural gas consumption figures were 2100 m3/min and 11000 m3/min correspondently, oxygen content in the blowing 26.5%, hot blowing and top smoke pressure figures were 226.5 and 109.8 KPa correspondently. The productivity of the furnace was reached as high as 2358 t/day at the specific coke rate 433 kg/t of hot metal. After guarantee tests completion, the pellets content in the iron ore part was decreased gradually from 95 down to 50%. The decreasing was made by 5% in every 6 hours of operation. Application of the mastered technology of the blast furnace No. 2 with the increased share of pellets will enable to stably supply the blast furnaces No. 1, 3 and 4 by iron ore raw materials in the proportion of 30-35% of pellets and 65-70% of sinter.

scholarly journals Proper MgO/Al2O3 Ratio in Blast-Furnace Slag: Analysis of Proper MgO/Al2O3 Ratio Based on Observed Data

Metals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 784
Author(s):  
Fengman Shen ◽  
Xinguang Hu ◽  
Haiyan Zheng ◽  
Xin Jiang ◽  
Qiangjian Gao ◽  
...  
Keyword(s):  
Phase Diagram ◽  
Blast Furnace ◽  
Blast Furnace Slag ◽  
Iron Ore ◽  
Social Benefits ◽  
Blast Furnaces ◽  
High Quality ◽  
Diagram Analysis ◽  
Furnace Slag

With the gradual depletion of high-quality iron-ore resources, ironmaking blast furnaces have gradually shifted to using high-content Al2O3 iron ore. Under this condition, the addition of MgO in the slag is adopted to alleviate operation problems caused by the high content of Al2O3. However, the proper value of the MgO/Al2O3 ratio for blast-furnace slag systems (Al2O3 = 8–25%) is not systematically studied. In this paper, we discuss the proper MgO/Al2O3 ratio on the basis of blast-furnace slag systems under different Al2O3 contents. On the basis of thermodynamics and phase-diagram analysis, it could be concluded that: (1) the MgO/Al2O3 ratio is not limited when Al2O3 in slag is less than 14%, (2) the MgO/Al2O3 ratio is required to be in the range of 0.40–0.50 when Al2O3 in the slag is 15–17%, and (3) the MgO/Al2O3 ratio should be 0.45–0.55 when Al2O3 in the slag is larger than 18%. The proper MgO/Al2O3 ratio value has been established in various industries, and it has achieved significant economic and social benefits.

Research on the Magnetizing Roasting and Magnetic Separation of Blast Sludge

2014 ◽  
Vol 644-650 ◽  
pp. 5451-5454
Author(s):  
Xu Bai ◽  
Shu Ming Wen ◽  
Shao Jun Bai ◽  
Chao Lv ◽  
Peng Xiang Zhang
Keyword(s):  
Experimental Study ◽  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Optimum Conditions ◽  
High Iron Content ◽  
Magnetic Current ◽  
Blast Furnace Production ◽  
Magnetizing Roasting ◽  
Roasting Time

In the blast furnace production process, the high iron content in the sludge produced by collecting, Iron can be used as recycled raw materials. Experimental study found that the use of magnetic roasting - weak magnetic iron powder method of recovering technology is feasible. The optimum conditions are: the grinding fineness is 87%, calcination temperature is 750 °C, roasting time is 25min, magnetic current is 1.5A under conditions to obtain a grade of 59% recovery rate of 79.3% iron ore .

scholarly journals Selective Separation of Hematite by a Synthesized Depressant in Various Scales of Anionic Reverse Flotation

Minerals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 124 ◽  
Author(s):  
Arash Tohry ◽  
Reza Dehghan ◽  
Saeed Chehreh Chelgani ◽  
Jan Rosenkranz ◽  
Omid Rahmani
Keyword(s):  
Iron Oxide ◽  
Iron Ore ◽  
Selective Separation ◽  
Reverse Flotation ◽  
High Quality ◽  
Main Hypothesis ◽  
Iron Concentrate ◽  
Ore Processing ◽  
The World ◽  
Apatite Group

Demand for high-quality iron concentrate is significantly increasing around the world. Thus, the development of the techniques for a selective separation and rejection of typical associated minerals in the iron oxide ores, such as phosphorous minerals (mainly apatite group), is a high priority. Reverse anionic flotation by using sodium silicate (SS) as an iron oxide depressant is one of the techniques for iron ore processing. This investigation is going to present a synthesized reagent “sodium co-silicate (SCS)” for hematite depression through a reverse anionic flotation. The main hypothesis is the selective depression of hematite and, simultaneously, modification of the pulp pH by SCS. Various flotation experiments, including micro-flotation, and batch flotation of laboratory and industrial scales, were conducted in order to compare the depression selectivity of SS versus SCS. Outcomes of flotation tests at the different flotation scales demonstrated that hematite depression by SCS is around 3.3% higher than by SS. Based on flotation experiment outcomes, it was concluded that SCS can modify the pH of the process at ~9.5, and the plant reagents (including NaOH, Na2CO3, and SS gel) can be replaced by just SCS, which can also lead to a higher efficiency in the plant.

Mathematical Model of Forecasting the Iron Ore Materials and Coke Quality Indicators

2011 ◽  
Vol 312-315 ◽  
pp. 1198-1203 ◽  
Author(s):  
A.N. Dmitriev ◽  
Yu.A. Chesnokov ◽  
G.Yu. Arzhadeeva ◽  
Yu.P. Lazebnaya
Keyword(s):  
Mathematical Model ◽  
Blast Furnace ◽  
Quality Indicators ◽  
Iron Ore ◽  
Coke Quality ◽  
Raw Materials ◽  
Blast Furnace Smelting ◽  
Furnace Technology ◽  
Furnace Smelting

The iron ore raw materials and coke quality is the basic reserve of improvement of blast furnace technology. Some of the quality indicators of iron ore raw materials and coke and their influence on the main parameters of the blast furnace smelting are considered in this paper.

scholarly journals Ways of efficiency increasing of iron ore raw materials concentration technology

2019 ◽  
Vol 75 (2) ◽  
pp. 137-146 ◽  
Author(s):  
A. E. Pelevin
Keyword(s):  
Iron Ore ◽  
Raw Materials ◽  
Low Complexity ◽  
Silica Content ◽  
Iron Ores ◽  
Mass Content ◽  
High Quality ◽  
Metallurgical Production ◽  
Stage Separation ◽  
Flow Charts

Iron ore raw materials quality to a great extent determines technical and economic indices of metallurgical production. A brief characteristic of main types of iron ores of Russia quoted. It was shown, that they require concentration for utilization them in metallurgical production. Concentration flow charts of main types of iron ores considered. Main ways of iron ore raw materials concentration flow charts perfection directed on concentrates quality increase, concentration specific costs decrease and increase of raw materials utilization complexity. At Lebedinsky mining and concentration complex (MCC) at the expense of additional milling and concentration of high quality concentrate, a super-concentrate is produced having the iron mass content no less than 69.5% and silica content no more than 3.5%. The increase of iron mass content is 1.5–2%. At Mikhajlovsky MCC additional concentration of regular concentrate with iron mass content 65.5–66% enables to produce a super-concentrate having the iron mass content no less than 69% and silica mass content no more than 3%. The increase of iron mass content is 3–3.5%. Fine hydraulic screening is used at Kostomuksha and Kovdor MCCs for adjusting of regular concentrates. The undersize of sizing screens is a high quality concentrate, and oversize fraction is an intermediate product subjected to additional milling and concentration. When using the fine hydraulic screening, the super-concentrates are not obtained. Indices of super-concentrates production with application of separation in an alternative magnetic field quoted. Low complexity of iron ore raw materials utilization is typical at concentration of hematitemagnetite quartzite ores. In Russia the hematite-magnetite quartzite ores are mined and concentrated at three MCCs as follows: Olenegorsky, Mikhajlovsky and Kimkano-Sutarsky. Flow-charts and indices of magneto-gravitation concentration quoted, applied for hematite concentrate production. Stage separation of not only tails but also of concentrates is one of methods of expenses decreasing. A diagram of concentrate stage separation with application of concentration method or fine screening considered. Results of industrial application of flow-charts with concentrate stage separation quoted, the application taken place at Kachkanar MCC with application of two methods – wet magnetic concentration and fine hydraulic screening.

Improvement of the technology for the production of pellets and new iron ore raw materials for modern blast-furnace smelting. Volume 1.

2019 ◽  
Author(s):  
Feleks Zhuravlev ◽  
Vitalii Lyalyuk ◽  
Nikolay Stupnik ◽  
Vladimir Morkun ◽  
Evgeny Chuprinov ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Blast Furnace Smelting ◽  
Furnace Smelting

The Coke and Iron Ore Materials Kinetic Characteristics and Quantitative Indicators of Blast Furnace Process

2012 ◽  
Vol 322 ◽  
pp. 87-106 ◽  
Author(s):  
A.N. Dmitriev ◽  
Yu.A. Chesnokov ◽  
G.Yu. Arzhadeeva
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Energy Costs ◽  
Blast Furnace Process ◽  
Blast Furnace Smelting ◽  
Furnace Process ◽  
General Energy ◽  
Quantitative Indicators ◽  
Furnace Smelting

The most important problem at the blast furnace process developing is the great coke consumption decreasing at the minimization of the general energy costs. One of the most effective ways of iron-making technical progress is the iron ore materials and coke physicochemical properties improvement which allows to increase the iron productivity and decrease the specific coke rate without construction of new blast furnaces and concentrating mills. Some of the quality indicators of iron ore raw materials and coke and their influence on the main parameters of a blast furnace smelting are considered in the paper.

Research of Titaniferous Ores Melting and Properties of Cast Iron and Slag

2019 ◽  
Vol 391 ◽  
pp. 221-225
Author(s):  
Andrey N. Dmitriev ◽  
R.V. Petukhov ◽  
G.Yu. Vitkina ◽  
E.A. Vyaznikova
Keyword(s):  
Blast Furnace ◽  
Cast Iron ◽  
Chemical Composition ◽  
Iron Ore ◽  
Raw Materials ◽  
Scientific Research ◽  
Economic Indicators ◽  
Furnace Melting ◽  
Technical And Economic Indicators

Questions of melting of iron ore and raw materials with receipt of cast iron and slag are considered in vitro. The chemical composition of cast iron of slag is studied in vitro. The viscosity of slag is researched. Object of research - titaniferous ores with various contents of titan dioxide. The technical and economic indicators of a blast furnace melting an agglomerate and pellets (a consumption of coke and productivity, a chemical composition of cast iron and slag) received from a concentrate of the Kachkanarsky deposit are calculated. The technique of scientific research is used [1].

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