Application of Ultrasonic Phased Array Techniques for Inspection of Stud Bolts in Nuclear Power Plants

2006 ◽  
Vol 110 ◽  
pp. 97-104 ◽  
Author(s):  
Sang Woo Choi ◽  
Joon Hyun Lee
Keyword(s):  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Phased Array ◽  
Nuclear Reactor ◽  
Fatigue Cracks ◽  
Ultrasonic Inspection ◽  
Phased Array Techniques ◽  
Ultrasonic Phased Array ◽  
Ultrasonic Images

The reactor vessel body and closure head are fastened with the stud bolt that is one of crucial parts for safety of the reactor vessels in nuclear power plants. It is reported that the stud bolt is often experienced by fatigue cracks initiated at threads. Stud bolts are inspected by the ultrasonic technique during the overhaul periodically for the prevention of failure which leads to radioactive leakage from the nuclear reactor. The conventional ultrasonic inspection for stud bolts was mainly conducted by reflected echo method based on shadow effect. However, in this technique, there were numerous spurious signals reflected from every oblique surfaces of the thread. In this study, ultrasonic phased array technique was applied to investigate detectability of flaws in stud bolts and characteristics of ultrasonic images corresponding to different scanning methods, that is, sector and linear scan. For this purpose, simplified stud bolt specimens with artificial defects of various depths were prepared.

Phased Array Ultrasonic Inspection Technique for Cast Austenitic Stainless Steel Parts of Nuclear Power Plants

2016 ◽  
Author(s):  
Setsu Yamamoto ◽  
Jun Semboshi ◽  
Azusa Sugawara ◽  
Makoto Ochiai ◽  
Kentaro Tsuchihashi ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Ultrasonic Testing ◽  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Phased Array ◽  
Ultrasonic Inspection ◽  
Inspection Time ◽  
Accuracy Measurement

For safety operation of nuclear power plants, soundness assurance of structures has been strongly required. In order to evaluate properties of inner defects at plant structures quantitatively, non-destructive inspection using ultrasonic testing (UT) has performed an important role for plant maintenances. At nuclear power plants, there are many structures made of cast austenitic stainless steel (e.g. casings, valve gages, pipes and so on). However, UT has not achieved enough accuracy measurement at cast stainless steels due to the noise from large grains. In order to overcome the problem, we have developed comprehensively analyzable phased array ultrasonic testing (PAUT) system. We have been noticing that dependency of echo intensity from defect is different from grain noises when PAUT conditions (for example, ultrasonic incident angles and focal depths) were continuously changed. Analyzing the tendency of echoes from comprehensive PAUT conditions, defect echoes could be distinguished from the noises. Meanwhile, in order to minimize the inspection time on-site, we have developed the algorithms and the full matrix capture (FMC) data acquisition system. In this paper, the authors confirmed the detectability of the PAUT system applying cast austenitic stainless steel (316 stainless steel) specimens which have sand-blasted surface and 3 slits which made by electric discharge machining (EDM).

Nuclear Power Plant Fires and Explosions: Part IV — Water Hammer Explosion Mechanisms

2017 ◽  
Author(s):  
Robert A. Leishear
Keyword(s):  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Nuclear Reactor ◽  
Water Hammer ◽  
Compression Process ◽  
Flammable Gas ◽  
Piping Systems ◽  
Fukushima Daiichi ◽  
Accident Conditions

Water hammers, or fluid transients, compress flammable gasses to their autognition temperatures in piping systems to cause fires or explosions. While this statement may be true for many industrial systems, the focus of this research are reactor coolant water systems (RCW) in nuclear power plants, which generate flammable gasses during normal operations and during accident conditions, such as loss of coolant accidents (LOCA’s) or reactor meltdowns. When combustion occurs, the gas will either burn (deflagrate) or explode, depending on the system geometry and the quantity of the flammable gas and oxygen. If there is sufficient oxygen inside the pipe during the compression process, an explosion can ignite immediately. If there is insufficient oxygen to initiate combustion inside the pipe, the flammable gas can only ignite if released to air, an oxygen rich environment. This presentation considers the fundamentals of gas compression and causes of ignition in nuclear reactor systems. In addition to these ignition mechanisms, specific applications are briefly considered. Those applications include a hydrogen fire following the Three Mile Island meltdown, hydrogen explosions following Fukushima Daiichi explosions, and on-going fires and explosions in U.S nuclear power plants. Novel conclusions are presented here as follows. 1. A hydrogen fire was ignited by water hammer at Three Mile Island. 2. Hydrogen explosions were ignited by water hammer at Fukushima Daiichi. 3. Piping damages in U.S. commercial nuclear reactor systems have occurred since reactors were first built. These damages were not caused by water hammer alone, but were caused by water hammer compression of flammable hydrogen and resultant deflagration or detonation inside of the piping.

The analysis of emergency situations related to fires at nuclear power plants

2021 ◽  
Vol 30 (5) ◽  
pp. 66-75
Author(s):  
S. A. Titov ◽  
N. M. Barbin ◽  
A. M. Kobelev
Keyword(s):  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Nuclear Reactor ◽  
Reactor Core ◽  
Emergency Situations ◽  
The Usa ◽  
Large Fires ◽  
Short Circuits ◽  
Nuclear Reactor Core

Introduction. The article provides a system and statistical analysis of emergency situations associated with fires at nuclear power plants (NPPs) in various countries of the world for the period from 1955 to 2019. The countries, where fires occurred at nuclear power plants, were identified (the USA, Great Britain, Switzerland, the USSR, Germany, Spain, Japan, Russia, India and France). Facilities, exposed to fires, are identified; causes of fires are indicated. The types of reactors where accidents and incidents, accompanied by large fires, have been determined.The analysis of major emergency situations at nuclear power plants accompanied by large fires. During the period from 1955 to 2019, 27 large fires were registered at nuclear power plants in 10 countries. The largest number of major fires was registered in 1984 (three fires), all of them occurred in the USSR. Most frequently, emergency situations occurred at transformers and cable channels — 40 %, nuclear reactor core — 15 %, reactor turbine — 11 %, reactor vessel — 7 %, steam pipeline systems, cooling towers — 7 %. The main causes of fires were technical malfunctions — 33 %, fires caused by the personnel — 30 %, fires due to short circuits — 18 %, due to natural disasters (natural conditions) — 15 % and unknown reasons — 4 %. A greater number of fires were registered at RBMK — 6, VVER — 5, BWR — 3, and PWR — 3 reactors.Conclusions. Having analyzed accidents, involving large fires at nuclear power plants during the period from 1955 to 2019, we come to the conclusion that the largest number of large fires was registered in the USSR. Nonetheless, to ensure safety at all stages of the life cycle of a nuclear power plant, it is necessary to apply such measures that would prevent the occurrence of severe fires and ensure the protection of personnel and the general public from the effects of a radiation accident.

scholarly journals Structural Modeling and Dynamic Analysis of a Nuclear Reactor Building

2020 ◽  
Author(s):  
Evrim Oyguc ◽  
Abdul Hayır ◽  
Resat Oyguc
Keyword(s):  
Nonlinear Dynamic ◽  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Nuclear Reactor ◽  
Energy Sources ◽  
Finite Element Program ◽  
Design Spectrum ◽  
Reactor Building ◽  
Set Up

Increasing energy demand urge the developing countries to consider different types of energy sources. Owing the fact that the energy production capacity of renewable energy sources is lower than a nuclear power plant, developed countries like US, France, Japan, Russia and China lead to construct nuclear power plants. These countries compensate 80% of their energy need from nuclear power plants. Further, they periodically conduct tests in order to assess the safety of the existing nuclear power plants by applying impact type loads to the structures. In this study, a sample third-generation nuclear reactor building has been selected to assess its seismic behavior and to observe the crack propagations of the prestressed outer containment. First, a 3D model has been set up using ABAQUS finite element program. Afterwards, modal analysis is conducted to determine the mode shapes. Nonlinear dynamic time history analyses are then followed using an artificial strong ground motion which is compatible with the mean design spectrum of the previously selected ground motions that are scaled to Eurocode 8 Soil type B design spectrum. Results of the conducted nonlinear dynamic analyses are considered in terms of stress distributions and crack propagations.

Steady-State Thermal-Hydraulic Analysis of a Particle-Bedded Boiling Water Reactor

2009 ◽  
Author(s):  
Xiaoyu Cai ◽  
Suizheng Qiu ◽  
Guanghui Su ◽  
Changyou Zhao
Keyword(s):  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Superheated Steam ◽  
Nuclear Reactor ◽  
Hydraulic Analysis ◽  
Light Water ◽  
Safety Systems ◽  
Fuel Elements ◽  
Thermal Hydraulic Analysis

The current Light Water Reactors both BWR and PWR have extensive nuclear reactor safety systems, which provide safe and economical operation of Nuclear Power Plants. During about forty years of operation history the safety systems of Nuclear Power Plants have been upgraded in an evolutionary manner. The cost of safety systems, including large containments, is really high due to a capital cost and a long construction period. These conditions together with a low efficiency of steam cycle for LWR create problems to build new power plants in the USA and in the Europe. An advanced Boiling Water Reactor concept with micro-fuel elements (MFE) and superheated steam promises a radical enhancement of safety and improvement of economy of Nuclear Power Plants. In this paper, a new type of nuclear reactor is presented that consists of a steel-walled tube filled with millions of TRISO-coated fuel particles (Micro-Fuel Elements, MFE) directly cooled by a light-water coolant-moderator. Water is used as coolant that flows from bottom to top through the tube, thereby fluidizing the particle bed, and the moderator water flows in the reverse direction out of the tube. The fuel consists of spheres of about 2.5 mm diameter of UO2 with several coatings of different carbonaceous materials. The external coating of steam cycle the particles is silicon carbide (SiC), manufactured with chemical vapor deposit (CVD) technology. Steady-State Thermal-Hydraulic Analysis aims at providing heat transport capability which can match with the heat generated by the core, so as to provide a set of thermal hydraulic parameters of the primary loop. So the temperature distribution and the pressure losses along the direction of flow are calculated for equilibrium core in this paper. The calculation not only includes the liquid region, but the two phase region and the superheated steam region. The temperature distribution includes both the temperature parameters of micro-fuel elements and the coolant. The results show that the maximum fuel temperature is much lower than the limitation and the flow distribution can meet the cooling requirement in the reactor core.

Ultrasonic Phased Array: Detection of Detrimental Conditions in High-Density Polyethylene Butt-Fusion Joints

2010 ◽  
Author(s):  
Caleb J. Frederick
Keyword(s):  
High Density Polyethylene ◽  
Nuclear Power ◽  
Power Plants ◽  
Phased Array ◽  
Cold Fusion ◽  
High Density ◽  
Visual Examination ◽  
Full Spectrum ◽  
Ultrasonic Phased Array ◽  
Joint Integrity

Today, commercial nuclear power plants are installing High-Density Polyethylene (HDPE) in non-safety-related and safety-related applications. While this material has numerous advantages over the carbon steel pipes that historically have been used for the same applications, developing a way to accurately inspect for joint integrity in HDPE has become increasingly important to utilities and the U.S. Nuclear Regulatory Commission (USNRC). This paper will investigate the ability to quantify the levels of detection of flaws and detrimental conditions using ultrasonic phased array, in butt-fusion joints throughout the full spectrum of applicable HDPE pipe diameters and wall-thicknesses. Perhaps the most concerning joint condition is that of “Cold Fusion”. A cold-fused joint is created when molecules along the fusion line do not fully entangle or co-crystallize. Once the fusion process is complete, during visual examination, there is the appearance of a good quality joint. However, the joint does not have the strength needed, as the required co-crystallization along the pipe faces has not occurred. Performing a visual examination of the bead, as required by the current revision of ASME Code Case N-755, does not provide adequate guarantee of joint integrity. Therefore, volumetric examination is of special concern to the USNRC to safeguard against this type of detrimental condition. Factors addressed will include pipe diameter, wall-thickness, fusing temperature, interfacial pressure, dwell (open/close) time, and destructive verification of ultrasonic data.

Flow Accelerated Corrosion Program in the Belgian Nuclear Power Plants

2009 ◽  
Author(s):  
Anne-Sophie Bogaert ◽  
Michel Desmet ◽  
Arnaud Gendebien
Keyword(s):  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Ultrasonic Inspection ◽  
Accelerated Corrosion ◽  
Balance Of Plant ◽  
Nuclear Plants ◽  
Set Up ◽  
Predictive Software ◽  
Flow Accelerated Corrosion

Since the Surry-accident of 1986, Electrabel and Tractebel Engineering have performed extensive ultrasonic inspection campaigns to detect pipe wall thinning due to Flow Accelerated Corrosion (FAC) in the Balance-of-Plant systems of the seven Belgian nuclear power plants. Since 2000 EPRI’s predictive software CHECWORKS is used as a means to focus future inspections on the most susceptible components. In 2005, Tractebel Engineering participated in a benchmark set-up by the Framatome Owners Group (FROG) that compared the different FAC predictive models used by the FROG members. In 2006, Electrabel and Tractebel Engineering decided to perform an assessment of the way in which the follow-up of Flow Accelerated Corrosion (FAC) is done in the Belgian nuclear plants. This paper summarizes the Flow Accelerated Corrosion program in the Belgian nuclear plants as well as some of the main aspects of the Flow Accelerated Corrosion management, including the use of a predictive software, the method of inspections and the actions taken to keep the FAC program up to date.

scholarly journals Nuclear Restart Politics: How the ‘Nuclear Village’ Lost Policy Implementation Power

2020 ◽  
Author(s):  
Florentine KOPPENBORG
Keyword(s):  
Decision Making ◽  
Policy Implementation ◽  
Goal Setting ◽  
Nuclear Power ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Nuclear Reactor ◽  
Nuclear Reactors ◽  
Nuclear Industry ◽  
Nuclear Policy

Abstract The March 2011 nuclear accident (3.11) shook Japan’s nuclear energy policy to its core. In 2012, the Liberal Democratic Party (LDP) returned to government with a pro-nuclear policy and the intention to swiftly restart nuclear power plants. In 2020, however, only six nuclear reactors were in operation. Why has the progress of nuclear restarts been so slow despite apparent political support? This article investigates the process of restarting nuclear power plants. The key finding is that the ‘nuclear village’, centered on the LDP, Ministry of Economy Trade and Industry, and the nuclear industry, which previously controlled both nuclear policy goal-setting and implementation, remained in charge of policy decision making, i.e. goal-setting, but lost policy implementation power to an extended conflict over nuclear reactor restarts. The main factors that changed the politics of nuclear reactor restarts are Japan’s new nuclear safety agency, the Nuclear Regulation Authority (NRA), and a substantial increase in the number of citizens’ class-action lawsuits against nuclear reactors. These findings highlight the importance of assessing both decision making and implementation in assessments of policy change.

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