Application of HFRT Methods to Diagnose the Technical Condition of High-Speed Marine Diesel Engines

2015 ◽  
Vol 236 ◽  
pp. 161-168
Author(s):  
Tomasz Lus

The paper presents problems related to testing of the technical condition of high-speed marine diesel engines that are not equipped with indicated valves, as it is in the case of larger medium-and low-speed marine internal combustion engines. In this case, in assessment of technical condition of engine fuel injection system and valve gear system a vibration signals (in time / angle domain) analysis modified method called HFRT (High Frequency Resonance Technique) can be used. This method indirectly helps also to evaluate the fuel combustion process in the engine cylinders. The paper presents the theoretical basis of a modified HFRT method, physical implementation of the marine diesel engine system’s analyzer used for marine engines testing built at the Institute of Construction and Operation of Ships at Polish Naval Academy (PNA) in Gdynia. The paper also includes a description of the vibration signal processing methodology and examples of measurements made in the ships conditions for a few selected types of engines.

2015 ◽  
Vol 33 (1) ◽  
pp. 91-100
Author(s):  
Tomasz Lus

Abstract In the paper results of studies that aim was to develop a diagnostic method for high-speed marine diesel engines are presented. Polish Navy is operating significant number of engines of this type also on board of submarines. Engines of this type do not have indicator valves, which complicates the assessment of combustion process and their technical condition. Polish Naval Academy in Gdynia for years has been developing methods of diagnosing marine internal combustion engines. In recent years, a diagnostic method for high-speed marine diesel engines based on the analysis of envelope of vibration accelerations generated by the valve gear mechanism and fuel system has been developed. Some tests results made on Mercedes-Maybach MB820 engines used on Kobben class submarines are presented in the paper.


Author(s):  
Hongsheng Guo ◽  
W. Stuart Neill ◽  
Wally Chippior ◽  
Hailin Li ◽  
Joshua D. Taylor

Homogeneous charge compression ignition (HCCI) is an advanced low-temperature combustion technology being considered for internal combustion engines due to its potential for high fuel conversion efficiency and extremely low emissions of particulate matter and oxides of nitrogen (NOx). In its simplest form, HCCI combustion involves the auto-ignition of a homogeneous mixture of fuel, air, and diluents at low to moderate temperatures and high pressure. Previous research has indicated that fuel chemistry has a strong impact on HCCI combustion. This paper reports the preliminary results of an experimental and modeling study of HCCI combustion using n-heptane, a volatile hydrocarbon with well known fuel chemistry. A Co-operative Fuel Research (CFR) engine was modified by the addition of a port fuel injection system to produce a homogeneous fuel-air mixture in the intake manifold, which contributed to a stable and repeatable HCCI combustion process. Detailed experiments were performed to explore the effects of critical engine parameters such as intake temperature, compression ratio, air/fuel ratio, engine speed, turbocharging, and intake mixture throttling on HCCI combustion. The influence of these parameters on the phasing of the low-temperature reaction, main combustion stage, and negative temperature coefficient delay period are presented and discussed. A single-zone numerical simulation with detailed fuel chemistry was developed and validated. The simulations show good agreement with the experimental data and capture important combustion phase trends as engine parameters are varied.


Author(s):  
Tomi R. Krogerus ◽  
Mika P. Hyvönen ◽  
Kalevi J. Huhtala

Diesel engines are widely used due to their high reliability, high thermal efficiency, fuel availability, and low consumption. They are used to generate power, e.g., in passenger cars, ships, power plants, marine offshore platforms, and mining and construction machines. The engine is at heart of these applications, so keeping it in good working condition is vital. Recent technical and computational advances and environmental legislation have stimulated the development of more efficient and robust techniques for the diagnostics of diesel engines. The emphasis is on the diagnostics of faults under development and the causes of engine failure or reduced efficiency. Diesel engine fuel injection plays an important role in the development of the combustion in the engine cylinder. Arguably, the most influential component of the diesel engine is the fuel injection equipment; even minor faults can cause a major loss of efficiency of the combustion and an increase in engine emissions and noise. With increased sophistication (e.g., higher injection pressures) being required to meet continuously improving noise, exhaust smoke, and gaseous emission regulations, fuel injection equipment is becoming even more susceptible to failure. The injection systems have been shown to be the largest contributing factor in diesel engine failures. Extracting the health information of components in the fuel injection system is a very demanding task. Besides the very time-consuming nature of experimental investigations, direct measurements are also limited to selected observation points. Diesel engine faults normally do not occur in a short timeframe. The modeling of typical engine faults, particularly combustion related faults, in a controlled manner is thus vital for the development of diesel engine diagnostics and fault detection. Simulation models based on physical grounds can enlarge the number of studied variables and also obtain a better understanding of localized phenomena that affect the overall behavior of the system. This paper presents a survey of the analysis, modeling, and diagnostics of diesel fuel injection systems. Typical diesel fuel injection systems and their common faults are presented. The most relevant state of the art research articles on analysis and modeling of fluid injection systems as well as diagnostics techniques and measured signals describing the behavior of the system are reviewed and the results and findings are discussed. The increasing demand and effect of legislation related to diagnostics, especially on-board diagnostics (OBD), are discussed with reference to the future progress of this field.


Author(s):  
Koji Takasaki ◽  
Tatsuo Takaishi ◽  
Hiroyuki Ishida ◽  
Keijirou Tayama

Now, it is essential to apply some measures for NOx reduction to low-speed diesel engines emitting much more NOx than high-speed engines. At the same time PM emission must be reduced especially when bunker fuel or heavy fuel is burned. This paper describes the applications of SFWI (Stratified Fuel Water Injection) system and DWI (Direct Water Injection) system to large sized diesel engines to reduce NOx and PM emission. SFWI system makes it possible to inject water during fuel injection from the same nozzle hole without mixing the liquids. DWI system injects water with high injection pressure from the other injection hole than the fuel injection hole into the combustion chamber directly. For testing both the systems, a 2-stroke-cycle low-speed test engine was used.


Author(s):  
Moch Miftahul Arifin ◽  
Nasrul Ilminnafik ◽  
Muh. Nurkoyim Kustanto ◽  
Agus Triono

Technological developments in diesel engines require improvements to the fuel injection system to meet the criteria for economical, high-power and efficient combustion and meet environmental regulatory standards. One method that has a lot of interest is changing the characteristics of the fuel, with the aim of producing optimal combustion. Spray characteristics have a big role in determining the quality of combustion in diesel engines. A good spray can improve the quality of fuel atomization and the homogeneity of the air-fuel mixture in the combustion chamber so that it can produce good engine performance and low emissions. This study aims to determine the effect of a diesel-biodiesel (Calophyllum inophyllum)-gasoline blendandfuel heating on the spray characteristics. The research was conducted with variations in composition (B0, B100, B30, B30G5 and B30G10) and fuel heating (40, 60, 80, and 100 °C). Fuel injected atapressure of 17 MPa in to a pressure chamber of 3 bar. The spray formed was recorded with a high-speed camera of 480 fps (resolution 224x168 pixel). In B100 biodiesel, the highest viscosity and density cause high spray tip penetration, small spray angle, and high spray velocity. The addition of diesel oil, gasoline, and heating fuel reduces the viscosity and density so that the spray tip penetration decreases, the spray angle increases and the velocity of spray decreases.


Author(s):  
Lurun Zhong ◽  
Naeim A. Henein ◽  
Walter Bryzik

Advance high speed direct injection diesel engines apply high injection pressures, exhaust gas recirculation (EGR), injection timing and swirl ratios to control the combustion process in order to meet the strict emission standards. All these parameters affect, in different ways, the ignition delay (ID) which has an impact on premixed, mixing controlled and diffusion controlled combustion fractions and the resulting engine-out emissions. In this study, the authors derive a new correlation to predict the ID under the different operating conditions in advanced diesel engines. The model results are validated by experimental data in a single-cylinder, direct injection diesel engine equipped with a common rail injection system at different speeds, loads, EGR ratios and swirl ratios. Also, the model is used to predict the performance of two other diesel engines under cold starting conditions.


2010 ◽  
Vol 45 (Special) ◽  
pp. 974-979 ◽  
Author(s):  
Kousuke Okazak ◽  
Koji Takasaki ◽  
Hiroshi Tajima ◽  
Shintaro Shuto ◽  
Satoshi Kawauchi ◽  
...  

2021 ◽  
Vol 42 ◽  
pp. 79-84
Author(s):  
Dragoș Tutunea ◽  
Ilie Dumitru ◽  
Laurenţiu Racilă

The objective of this paper is to investigate the fuel injection system in diesel engines by using inline pumps. In a diesel engines, the fuel injection pressure plays an important role in the combustion process in order to obtain high performance and low fuel consumption. The experiments in this paper are been performed on a 6 cylinder inline pump which is actioned by an electric motor with variable r.p.m.-s The quantity of the fuel injected by each injector is measured function of time and the speed of electric motor. The experiments show the degree of non-uniformity of the fuel delivered by the pump to injectors.


Author(s):  
L. Andreassi ◽  
A. L. Facci ◽  
S. Ubertini

As a consequence of the endless price growing of oil, and oil derivate fuels, automotive industry is experiencing a concerning decreasing in sales. Accordingly, in order to meet customer needs, there is every day a greater interest in solutions for increasing engine efficiency. On the other hand the growing attention to environmental problems leads to increasingly restrictive regulations, such as European EURO 4 and EURO 5. Direct injection of gaseous fuel has emerged to be a high potential strategy to tackle both environmental and fuel economy requirements. However since the electronic gaseous injection technology is rather new for automotive applications, limited experience exists on the optimum configuration of the injection system and the combustion chamber. To facilitate the development of these applications computer models are being developed to simulate gaseous injection, air entrainment and the ensuing combustion. This paper introduces a new method for modelling the injection process of gaseous fuels in multi-dimensional simulations. The proposed model allows holding down grid requirements, thus making it compatible with the three-dimensional simulation of an internal combustion engine. The model is validated and calibrated by comparing numerical results with available experimental data. To highlight the potential applications, some numerical results of the three-dimensional combustion process in a gas engine are presented.


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