Two-Dimensional Mapping of the Mechanical Properties of Pb-Free Solders for Reliability Optimization

2009 ◽  
Vol 6 (3) ◽  
pp. 182-185
Author(s):  
V. Marques ◽  
C. Johnston ◽  
P.S. Grant

The development of thermomechanical models of Pb-free solders is more complex than for Pb-Sn solders as a result of their higher reactivity and processing temperature that leads to the continuous evolution of stiff and angular intermetallics in the microstructure. In this paper, nanoindentation has been explored for its potential to characterize mechanically the complex microstructure of Pb-free solder joints. Hardness and Young's modulus of the various microphases in a Sn-Ag-Cu/Cu solder joint were characterized at 25°C and averages were obtained from nanoindentation maps composed of 100–200 indentations. The possibility to map mechanical property gradients across the various solder joint interfaces and to differentiate between different presentations of the same phase, including in situ at elevated temperatures, has been suggested to be useful in extending the available data for constitutive models used in reliability simulations of Pb-free solders.

2016 ◽  
Vol 36 (6) ◽  
pp. 414-421
Author(s):  
Mohamad Akram ◽  
Iman Taha ◽  
Mohamed M Ghobashy

An adequate dispersion of fine particles is essential for improved properties in particle-reinforced composites. State-of-the-art methods mainly rely on mechanical (shearing) dispersion methods that do not yield the requested homogeneity within the final composite. This leads to a deterioration and inhomogeneity of mechanical properties. Other non-conventional methods such as in-situ polymerisation or solution compounding are not yet applicable on an industrial scale. This study tackles these problems and provides a novel method for the fabrication of well-dispersed particle-reinforced polymer composites while making use of conventional machinery on the one hand and allowing industrial applicability on the other hand. The presented technique makes use of the pyrolysis of a low thermally stable polymer within a conventional melt compounding process to produce well dispersed carbon particles throughout a thermoplastic matrix in an in-situ process. For this purpose, Carboxymethylcellulose particles are used. The selection of decomposition parameters around the processing temperature of polypropylene yields well-dispersed carbon particles, as evidenced by scanning electron microscopy. This further interprets the resulting promising mechanical properties.


2011 ◽  
Vol 291-294 ◽  
pp. 929-933
Author(s):  
Ying Ming Shen ◽  
Fang Juan Qi ◽  
Min Xie ◽  
Jian Li

The effect of nano-Cu particles on mechanical bend reliability of micro-joining joint with Sn-3.5Ag lead free solder was studied in this paper. The results show that 0.5% nano-Cu composite lead free solder show significantly better shearing strength and mechanical bend fatigue properties than eutectic Sn-3.5Ag solder paste, 1.0% nano-Cu composites and 1.5% nano-Cu composites. The further analysis shows that adding nano-Cu particles make much effect on intermetallic (IMC) in the interface of micro-joint and the inside of the solder joint. The different interface of micro-joining joint induced different mechanical properties.


2009 ◽  
Vol 131 (1) ◽  
Author(s):  
Mohd F. Abdulhamid ◽  
Cemal Basaran

Thermomigration experiments were conducted to study the change in mechanical properties of 95.5Sn–4Ag–0.5Cu (SAC405) lead-free solder joint under high temperature gradients. This paper presents some observations on samples that were subjected to 1000°C/cm thermal gradient (TG) for 286 h, 712 h, and 1156 h. It was observed that samples subjected to thermal gradient did not develop a Cu3Sn intermetallic compound (IMC) layer, and we observed disintegration of Cu6Sn5 IMC. On the other hand, samples subjected to isothermal annealing exhibited IMC growth. In samples subjected to thermomigration, near the cold side the Cu concentration is significantly higher compared with hot side. Extensive surface hardness testing showed an increase in hardness from the hot to cold sides, which possibly indicates that Sn grain coarsening is in the same direction.


2007 ◽  
Vol 534-536 ◽  
pp. 181-184
Author(s):  
Seung Hoon Yu ◽  
Kwang Seon Shin

Various reactions and the in-situ formation of new phases can occur during the mechanical alloying process. In the present study, Al powders were strengthened by AlN, using the in-situ processing technique during mechanical alloying. Differential thermal analysis and X-ray diffraction studies were carried out in order to examine the formation behavior of AlN. It was found that the precursors of AlN were formed in the Al powders and transformed to AlN at temperatures above 600oC. The hot extrusion process was utilized to consolidate the composite powders. The composite powders were canned in an Al can and then extruded at elevated temperatures. The microstructure of the extrusions was examined by SEM and TEM. In order to investigate the mechanical properties of the extrusions, compression tests and hardness measurements were carried out. It was found that the mechanical properties and the thermal stability of the Al/AlN composites were significantly greater than those of conventional Al matrix composites.


2020 ◽  
Author(s):  
Carolyn E. Jordan ◽  
Ryan M. Stauffer ◽  
Brian T. Lamb ◽  
Michael Novak ◽  
Antonio Mannino ◽  
...  

Abstract. This two-part study explores hyperspectral (300–700 nm) aerosol optical measurements obtained from in situ sampling methods employed during the May–June 2016 Korea United States – Ocean Color (KORUS-OC) cruise conducted in concert with the broader air quality campaign (KORUS-AQ). Part 1 focused on the hyperspectral measurement of extinction coefficients (σext) using the recently developed in situ Spectral Aerosol Extinction (SpEx) instrument and showed that 2nd order polynomials provided a better fit to the measured spectra than power law fits. Two dimensional mapping of the 2nd order polynomial coefficients (a1,a2) was used to explore the information content of the spectra. Part 2 expands on that work by applying a similar analytical approach to filter-based measurements of aerosol hyperspectral total absorption (σabs) and soluble absorption from filters extracted either with deionized water (σDI-abs) or methanol (σMeOH-abs). As was found for σext, 2nd order polynomials provided a better fit to all three absorption spectra sets. Averaging the measured σext from Part 1 over the filter sampling intervals in this work, hyperspectral single scattering albedo (ω) was calculated. Water-soluble aerosol composition from the DI extracts was used to examine relationships with the various measured optical properties. In particular, both σDI-abs(365 nm) and σMeOH-abs(365 nm) were found to be best correlated with oxalate (C2O42−), but elevated soluble absorption was found from two chemically and optically distinct populations of aerosols. The more photochemically aged aerosols of those two groups exhibited partial spectra (i.e., the longer wavelengths of the spectral range were below detection) while the less-aged aerosol of the other group exhibited complete spectra across the wavelength range. The chromophores of these groups may have derived from different sources and/or atmospheric processes, such that photochemical age may have been only one factor contributing to the differences in the observed spectra. The differences in the spectral properties of these groups was evident in (a1,a2) maps. The results of the two-dimensional mapping shown in Parts 1 and 2 suggest that this spectral characterization may offer new methods to relate in situ aerosol optical properties to their chemical and microphysical characteristics. However, 2nd order polynomials did not fully capture the evident features in the σabs and ω spectra, suggesting additional spectral analyses such as peak fitting will yield additional information. It is anticipated that future studies examining in situ aerosol hyperspectral properties will not only improve our ability to use optical data to characterize aerosol physicochemical properties, but that such in situ tools will be needed to validate hyperspectral remote sensors planned for space-based observing platforms.


2009 ◽  
Vol 631-632 ◽  
pp. 373-378 ◽  
Author(s):  
Shimaa El Hadad ◽  
Hisashi Sato ◽  
P.D. Sequeira ◽  
Yoshimi Watanabe ◽  
Yoshihito Oya-Seimiya

Formation of the compositional gradient in FGMs fabricated by centrifugal casting method depends mainly on the processing temperature and the applied centrifugal force. According to the initial state of the dispersed second phase at the processing temperature, CCM-FGMs can be classified into two categories. One is the FGM fabricated by centrifugal solid-particle method, and the other one is the FGM made by centrifugal in-situ method. In previous study, it has been reported that microstructure of Al-Al3Ti FGMs by centrifugal in-situ method was different from that by centrifugal solid-particle method. However, difference of mechanical property due to processing method is still unclear. In this study, mechanical properties, such as hardness and wear property of Al-Al3Ti FGMs fabricated by centrifugal solid-particle method and in-situ method were evaluated.


1990 ◽  
Vol 194 ◽  
Author(s):  
P. R. Subramanian ◽  
M. G. Mendiratta ◽  
D. B. Miracle ◽  
D. M. Dimiduk

AbstractThe quasibinary NiAI-Mo system exhibits a large two-phase field between NiAl and the terminal (Mo) solid solution, and offers the potential for producing in-situ eutectic composites for high-temperature structural applications. The phase stability of this composite system was experimentally evaluated, following long-term exposures at elevated temperatures. Bend strengths as a function of temperature and room-temperature fracture toughness data are presented for selected NiA1-Mo alloys, together with results from fractography observations.


2008 ◽  
Vol 1116 ◽  
Author(s):  
Kai Chen ◽  
Nobumichi Tamura ◽  
King-Ning Tu

AbstractThe rotation of Sn grains in Pb-free flip chip solder joints hasn't been reported in literature so far although it has been observed in Sn strips. In this letter, we report the detailed study of the grain orientation evolution induced by electromigration by synchrotron based white beam X-ray microdiffraction. It is found that the grains in solder joint rotate more slowly than in Sn strip even under higher current density. On the other hand, based on our estimation, the reorientation of the grains in solder joints also results in the reduction of electric resistivity, similar to the case of Sn strip. We will also discuss the reason why the electric resistance decreases much more in strips than in the Sn-based solders, and the different driving force for the grain growth in solder joint and in thin film interconnect lines.


Sign in / Sign up

Export Citation Format

Share Document