scholarly journals A novel 3D template for mandible and maxilla reconstruction: Rapid prototyping using stereolithography

2015 ◽  
Vol 48 (03) ◽  
pp. 263-273 ◽  
Author(s):  
Samir Kumta ◽  
Monica Kumta ◽  
Leena Jain ◽  
Shrirang Purohit ◽  
Rani Ummul

ABSTRACT Introduction: Replication of the exact three-dimensional (3D) structure of the maxilla and mandible is now a priority whilst attempting reconstruction of these bones to attain a complete functional and aesthetic rehabilitation. We hereby present the process of rapid prototyping using stereolithography to produce templates for modelling bone grafts and implants for maxilla/mandible reconstructions, its applications in tumour/trauma, and outcomes for primary and secondary reconstruction. Materials and Methods: Stereolithographic template-assisted reconstruction was used on 11 patients for the reconstruction of the mandible/maxilla primarily following tumour excision and secondarily for the realignment of post-traumatic malunited fractures or deformity corrections. Data obtained from the computed tomography (CT) scans with 1-mm resolution were converted into a computer-aided design (CAD) using the CT Digital Imaging and Communications in Medicine (DICOM) data. Once a CAD model was constructed, it was converted into a stereolithographic format and then processed by the rapid prototyping technology to produce the physical anatomical model using a resin. This resin model replicates the native mandible, which can be thus used off table as a guide for modelling the bone grafts. Discussion: This conversion of two-dimensional (2D) data from CT scan into 3D models is a very precise guide to shaping the bone grafts. Further, this CAD can reconstruct the defective half of the mandible using the mirror image principle, and the normal anatomical model can be created to aid secondary reconstructions. Conclusion: This novel approach allows a precise translation of the treatment plan directly to the surgical field. It is also an important teaching tool for implant moulding and fixation, and helps in patient counselling.

2017 ◽  
Vol 9 (7) ◽  
pp. 168781401771038 ◽  
Author(s):  
Isad Saric ◽  
Adil Muminovic ◽  
Mirsad Colic ◽  
Senad Rahimic

This article presents architecture of integrated intelligent computer-aided design system for designing mechanical power-transmitting mechanisms (IICADkmps). The system has been developed in C# program environment with the aim of automatising the design process. This article presents a modern, automated approach to design. Developed kmps modules for calculation of geometrical and design characteristics of mechanical power-transmitting mechanisms are described. Three-dimensional geometrical parameter modelling of mechanical power-transmitting mechanisms was performed in the computer-aided design/computer-aided manufacturing/computer-aided engineering system CATIA V5. The connection between kmps calculation modules and CATIA V5 modelling system was established through initial three-dimensional models – templates. The outputs from the developed IICADkmps system generated final three-dimensional virtual models of mechanical power-transmitting mechanisms. Testing of the developed IICADkmps system was performed on friction, belt, cogged (spur and bevel gears) and chain transmitting mechanisms. Also, connection of the developed IICADkmps system with a device for rapid prototyping and computer numerical control machines was made for the purpose of additional testing and verification of practical use. Physical prototypes of designed characteristic elements of mechanical power-transmitting mechanisms were manufactured. The selected test three-dimensional virtual prototypes, obtained as an output from the developed IICADkmps system, were manufactured on the device for rapid prototyping (three-dimensional colour printer Spectrum Z510) and computer numerical control machines. Finally, at the end of the article, conclusions and suggested possible directions of further research, based on theoretical and practical research results, are presented.


2013 ◽  
Vol 404 ◽  
pp. 754-757 ◽  
Author(s):  
Ludmila Novakova-Marcincinova ◽  
Jozef Novak-Marcincin

Rapid Prototyping (RP) can be defined as a group of techniques used to quickly fabricate a scale model of a part or assembly using three-dimensional Computer Aided Design (CAD) data. What is commonly considered to be the first Rapid Prototyping technique, Stereolithography was developed by 3D Systems of Valencia, CA, USA. The company was founded in 1986, and since then, a number of different Rapid Prototyping techniques have become available. In paper are presented possibilities of Rapid Prototyping application in area of intelligent optimization design.


2014 ◽  
Vol 41 (10) ◽  
pp. 869-877 ◽  
Author(s):  
Gabriel B. Dadi ◽  
Timothy R.B. Taylor ◽  
Paul M. Goodrum ◽  
William F. Maloney

Engineering information delivery can be a source of inefficient communication of design, leading to construction rework and lower worker morale. Due to errors, omissions, and misinterpretations, there remains a great opportunity to improve the traditional documentation of engineering information that craft professionals use to complete their work. Historically, physical three dimensional (3D) models built by hand provided 3D physical representations of the project to assist in sequencing, visualization, and planning of critical construction activities. This practice has greatly diminished since the adoption of 3D computer-aided design (CAD) and building information modeling technologies. Recently, additive manufacturing (a.k.a. 3D printing) technologies have allowed for three dimensional printing of 3D CAD models. A cognitive experiment was established to measure the effectiveness of 2D drawings, a 3D computer model, and a 3D printed model in delivering engineering information to an end-user are scientifically measured. The 3D printed model outperformed the 2D drawings and 3D computer interface in productivity measures. This paper’s primary contribution to the body of knowledge is identification of how different mediums of engineering information influence the performance of a simple task execution.


Author(s):  
Ganzi Suresh ◽  
K. L. Narayana

Rapid prototyping (RP) advancements are in light of the rule of making three-dimensional geometries straightforwardly from computer aided design (CAD) by stacking two-dimensional profiles on top of one another. Rapid manufacturing (RM) is the utilization of rapid prototyping advancements to make end-utilize or completed items. Aside from the ordinary assembling methods which are utilized for quite a while assembling of an item, added substance assembling methodologies have picked up force in the late years. The explanation for this is that these techniques don't oblige extraordinary tooling and don't evacuate material which is exceptionally advantageous really taking shape of a segment. Rapid manufacturing is the developing innovation in assembling commercial ventures with a specific end goal to create the model inside the less time and expense effective. In this paper we talked about a portion of the fast assembling advancements in light of the sort of crude material is utilized for the procedures, applications, preferences and limits.


Author(s):  
S O Onuh ◽  
K K B Hon

In recent years, rapid prototyping (RP) technology has been implemented in many spheres of industry, particularly in the area of new product development. Rapid prototyping has the capability to produce a tangible solid part, directly from three-dimensional computer aided design (CAD) data, from a range of materials such as photocurable resin, ceramic and metallic powders and paper. However, in most cases, models built in acrylic-based resin in the stereolithography (SL) process have not yielded the desired quality, which has led to a shift in the use of this resin to more expensive ones that have longer build time. An experimental investigation has been carried out to determine statistically the optimum build parameters with the use of the Taguchi method in order to improve the SL product quality. Two new hatch styles have been developed in this study and a confirmation experiment has shown a significant improvement in part accuracy.


Author(s):  
S. Singare ◽  
W. Ping ◽  
X. Guanghui

This paper reviews the applications of advanced technology such as CT, reverse engineering (RE), computer aided design (CAD) and rapid prototyping (RP) in medicine. We described: 1) the use of RP and medical imaging in surgical planning; 2) the design process for the production of customized medical implants by rapid prototyping; and 3) the fabrication of three-dimensional scaffolds for tissue engineering of human liver. In order to examine the applicability and efficiency of the rapid prototyping technology, some case studies are presented, involving visualization and surgical planning; the design of custom implant for cranial reconstruction; and the use of RP in the production of tissue scaffold. From the results, it has been shown that RP can be applied with high level of accuracy in surgical planning, custom implant and tissue engineering.


2008 ◽  
Vol 375-376 ◽  
pp. 353-357 ◽  
Author(s):  
Wei Ping Wang ◽  
Singare Sekou ◽  
Ya Xiong Liu ◽  
Di Chen Li ◽  
Bing Heng Lu ◽  
...  

The traditional method to manufacture the medical implant or prosthesis is based on sculpting and on the tissue site,or takes impressions of the entire face about human. The accuracy and efficiency of medical implant or prosthesis produced by conventional method is heavily relied on the skill and experience of both designer and manufacturer. In this paper, an integrated method of medical implant manufacture is approached. This integrated strategy was to establish a system that allows fabrication of facial prosthesis from digital information, and integrates the rapid prototyping with modeling technology of complex three-dimensional geometry from high-resolution non-invasive imaging, reverse engineering and computer aided design. The research results have shown that the integrated method can produce more exact-fit medical implant, that is, the physical model of the implant is more exactly fitted on the skull model. The advantages of this method are that the surgeon can plan and rehearse the surgery in advance, and a less invasive surgical procedure, and less time-consuming reconstructive, and an adequate esthetic can result.


2021 ◽  
Vol 8 ◽  
Author(s):  
Bhaskar Dasgupta ◽  
Osamu Miyashita ◽  
Takayuki Uchihashi ◽  
Florence Tama

ClpB belongs to the cellular disaggretase machinery involved in rescuing misfolded or aggregated proteins during heat or other cellular shocks. The function of this protein relies on the interconversion between different conformations in its native condition. A recent high-speed-atomic-force-microscopy (HS-AFM) experiment on ClpB from Thermus thermophilus shows four predominant conformational classes, namely, open, closed, spiral, and half-spiral. Analyses of AFM images provide only partial structural information regarding the molecular surface, and thus computational modeling of three-dimensional (3D) structures of these conformations should help interpret dynamical events related to ClpB functions. In this study, we reconstruct 3D models of ClpB from HS-AFM images in different conformational classes. We have applied our recently developed computational method based on a low-resolution representation of 3D structure using a Gaussian mixture model, combined with a Monte-Carlo sampling algorithm to optimize the agreement with target AFM images. After conformational sampling, we obtained models that reflect conformational variety embedded within the AFM images. From these reconstructed 3D models, we described, in terms of relative domain arrangement, the different types of ClpB oligomeric conformations observed by HS-AFM experiments. In particular, we highlighted the slippage of the monomeric components around the seam. This study demonstrates that such details of information, necessary for annotating the different conformational states involved in the ClpB function, can be obtained by combining HS-AFM images, even with limited resolution, and computational modeling.


2008 ◽  
Vol 15 (1) ◽  
pp. 9-38
Author(s):  
Thomas Lewiner

Images invaded most of contemporary publications and communications. This expansion has accelerated with the development of efficient schemes dedicated to image compression. Nowadays, the image creation process relies on multidimensional objects generated from computer aided design, physical simulations, data representation or optimisation problem solutions. This variety of sources motivates the design of compression schemes adapted to specific class of models. The recent launch of Google Sketch’up and its 3D models warehouse has accelerated the shift from two-dimensional images to three-dimensional ones. However, these kind of systems require fast access to eventually huge models, which is possible only through the use of efficient compression schemes. This work is part of a tutorial given at the XXth Brazilian Symposium on Computer Graphics and Image Processing (Sibgrapi 2007).


Author(s):  
Elena Sergeevna Reshetnikova ◽  
Irina Aleksandrovna Savelyeva ◽  
Ekaterina Anatolyevna Svistunova

The subject of research is the process of designing a conveyor belt. The authors consider parameterization in geometric modeling of parts and components of equipment and the creation of custom libraries in Compass 3D as a means of reducing the complexity and improving the quality of the design process. The preliminary design is the design stage of the development of design documentation and aims to determine the fundamental design solutions for a general idea of the device, operating principles and dimensions of the product. It is advisable to develop a preliminary design before the stage of developing a technical project and creating design documentation. Today, at all stages of work on the project, modern computer-aided design (CAD) systems are used, which not only accelerate the design process, but also make it possible to demonstrate to the customer the finished project at the stage of making technical decisions. This allows making timely changes in accordance with the requirements of the customer and to carry out high-quality preparation of the project for its implementation. The volume and time for further stages of work depend on the timing of the presentation of the preliminary design, therefore, the use of three-dimensional modeling parametrization in CAD is an effective way for designing engineering objects. Parameterization when working with 3D models allows you to get a set of typical product designs based on a once-created model by changing the set values of the variables, which significantly reduces the time spent on the project.


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