Assessment of external losses at technical service enterprises in the agro-industrial complex

Author(s):  
G.I. Bondareva ◽  
◽  
O.A. Leonov ◽  
N.Zh. Shkaruba ◽  
G.N. Temasova ◽  
...  
Author(s):  
Anatoliy V. Fedotov

Agricultural production in the Russian Federation is several times more energy-and material-intensive than in developed countries. (Research purpose) The research purpose is evaluation of the effectiveness of energy-saving technologies for technical maintenance of equipment using nanostructured aluminum oxyhydroxide and hydrothermal processing of agricultural waste in supercritical conditions. (Materials and methods) Nanostructured aluminum oxyhydroxide (boehmite) was produced by hydrothermal synthesis from aluminum powders. Tribological studies were carried out on a four-ball friction machine, a special device from WAGNER, on friction machines 2070 SMT-1M and MTU. Bench-in run was carried out on the D-240 engine and gearbox of a mobile drilling rig. The crushed solid waste of the agro-industrial complex was used as adsorbents for organic wastewater pollution. Their joint processing was carried out under hydrothermal supercritical conditions. (Results and discussion) It has been shown that nanostructure boehmite has antifriction, antiwear and extreme pressure properties. The possibility of its use as a product for running of a diesel engine has been found. The application of the boehmite in oils accelerates the running-in of a diesel engine, provides savings in material, labor and energy resources. For running-in of power transmission units, an additive containing bemite, surfactant, talc and kaolin reduced the running-in time of the drilling rig gearbox by 2.5 times. The article shows that the crushed plant waste of the agro-industrial complex, such as buckwheat husk, rice, and sunflower can be effectively used as adsorbents for the localization of pollution and wastewater treatment of agricultural enterprises. Subsequent processing of the adsorbent saturated with organic matter under hydrothermal supercritical conditions ensures the complete processing of organic substances to produce purified water and a high-enthalpy vapor-gas mixture or combustible gases, depending on the processing conditions. (Conclusions) Energy-saving technologies for the technical service of a diesel engine and transmission units can be based on the use of tribotechnical materials containing nanostructure boehmite. Technological solutions for energy-saving technologies for processing solid and liquid organic waste can consist in adsorption wastewater treatment followed by hydrothermal treatment in supercritical conditions.


2020 ◽  
Vol 4 (141) ◽  
pp. 40-46
Author(s):  
ZOYA MISHINA ◽  

Timely conducting of all types of maintenance and routine repairs is possible only in the conditions of an innovative service center, equipped with the necessary equipment and having a complex of facilities to ensure favorable conditions for technical service. (Research purpose) The research purpose is in identifying opportunities for updating the technical service system in the agro-industrial complex by creating innovative service centers to ensure highly efficient operation of agricultural machinery and equipment. (Materials and methods) The system of maintenance in agriculture is characterized by a significant decrease in efficiency due to physical and moral wear of equipment of repair and technical enterprises, low level and insufficient qualification of personnel and managers of enterprises of the agro-industrial complex. The availability of existing enterprises of the agro-industrial complex with production areas is no more than 50 percent, technological equipment is no more than 47 percent, and technological equipment and equipment for jobs are 15 and 40 percent. (Results and discussion) The modernization of the infrastructure of technical service of agricultural machinery is aimed at updating the technological base of machine repair. Repair and technical enterprises do not have the necessary equipment to perform a number of maintenance and routine repairs. The process of developing technical service infrastructure is significantly behind the level of structural and technological complexity of agricultural machinery. Due to technological requirements, complex components and assemblies, such as engines, hydraulic equipment, fuel pumps of domestic and imported agricultural machinery should not be repaired in the conditions of farms. (Conclusions) The high technological level of innovative technical service centers serves as a condition for efficient operation of production, ensuring its stability and reliability of operation, flexibility and adaptability, high intensity and waste-free operation.


Author(s):  
Z. N. Mishina

To ensure highly efficient operation of agricultural machinery and equipment, it is necessary to improve the system of technical services in agriculture by creating specialized service centers. The system of maintenance in agriculture is characterized by a significant decrease in efficiency due to critical physical and moral wear of equipment of repair and technical enterprises (RTP), low level and insufficient qualification of Executive personnel and managers of enterprises of the agro-industrial complex (AIC). These changes led to the loss of the majority of RTP for agriculture and their re-equipment for non-agricultural production. According to experts, in the service sectors of agriculture, there was a loss of technological production and a significant part of applied science. This is especially worrisome due to the catastrophic aging of cars and the lack of funds to replace them. It is necessary to improve the General condition of the equipment of repair shops, the availability of existing agricultural enterprises with production areas is no more than 50%, technological equipment — no more than 47%, and technological equipment and equipment of workplaces — 15% — 40%, respectively. The priority areas of modernization of the infrastructure of technical service of agricultural machinery are related to updating the technological base of machine repair. Based on a reliable assessment and analysis of the technological level of RTP, which takes into account a number of technological, technical, organizational and environmental factors of production. RTP does not have the necessary equipment and devices to perform a number of maintenance and maintenance operations. The process of developing the technical service infrastructure lags far behind the level of structural and technological complexity of agricultural machinery. Due to technological requirements, such complex components and assemblies as engines, hydraulic equipment, fuel pumps of domestic and imported agricultural machinery should not be repaired in the conditions of farms. In a number of works proved the following provision: evaluation of the technological level repair enterprises shall be based on the application of such methods and means of technological preparation of production, which correspond to the advanced achievements of science and technology, and provide high-capacity system maintenance to continuous improvement. A high technological level of technical service enterprises is a condition for efficient operation of any type of production, ensuring its stability and reliability of operation, flexibility and adaptability, high intensity and waste-free operation.


Author(s):  
E. A. Gradov

The article deals with the issues of modern technical service and its organizational system in the system of engineering and technical support of the agro-industrial complex. The efficiency of agricultural production is mainly influenced by the level of organization in the technical service industry.


Author(s):  
L. I. Kovalyev ◽  
I. L. Kovalyev ◽  
M. N. Kostomakhin

The initial data for calculating the basic salary are: the labour intensity of carrying out maintenance and repair of machinery and equipment in animal husbandry, as well as hourly tariff rates for workers in workshops and areas for the repair of agricultural machinery and tools, which are accepted directly in farms and repair and maintenance organizations independently, but not lower than the tariff rate has been established for budget organizations. The purpose of the work was to calculate the basic salary of personnel according to the tariff categories used in the Republic of Belarus, and to consider the key provisions of the methodology for determining the total costs of technical service of machinery and equipment in animal husbandry. The most important provisions of the methodology for calculating the basic salary of personnel of repair and maintenance departments and organizations operating in the livestock subcomplex of the Agro-industrial complex of the Republic of Belarus have been presented. The main points of the methodology for calculating the total costs of maintenance and repair for machines and equipment of livestock farms and complexes have been given in relation to the conditions and their own features of accounting and planning of repair and maintenance work in domestic animal husbandry. An example of practical calculation of costs for carrying out various types of maintenance and repair of a widely used domestic milking machine has been considered.


Author(s):  
L. I. Kovalev ◽  
I. L. Kovalev

The most important provisions of the methodology for calculating the basic wages of personnel of repair and maintenance departments and organizations operating in the livestock subcomplex of the agro-industrial complex are presented. The main points of the methodology for calculating the total costs of maintenance and repairs for machines and equipment of livestock farms and complexes are given in relation to the conditions and peculiarities of accounting and planning of repair and maintenance work in livestock raising. An example of practical calculation of costs for various types of maintenance and repair of a widely used domestic milking installation is considered.


2019 ◽  
Vol 29 (4) ◽  
pp. 560-577
Author(s):  
Vladimir A. Komarov ◽  
Vladimir V. Salmin ◽  
Mikhail I. Kurashkin

Introduction. Most of the territories where technical service enterprises are located in the agricultural-and-industrial complex, are high-quality agricultural lands. However, so far no analysis of the technological feasibility of using these land plots has been made. The goal of this work is to develop recommendations for the effective use of areas allocated for technical service enterprises, taking into account the increase in the density of development of territories through reconstructing of repair and service bases. Materials and Methods. Determination of actual indicators of the development density for technical service enterprises and their compliance with the set of rules was carried out using the companies’ accounting documents and situational plans for repair and maintenance bases. In the course of the study, recommendations were developed for reconstruction of master plans to increase the development for density repair and maintenance bases of these companies. Results. The results of studies of the actual development density of technical service enterprises have shown that in 65% of cases it is below the minimum development density established by the code of rules SP 19.13330.2011. The actual density maintenance bases is in the range of 5.1–66.0%. At the same time, the actual average density of development of enterprises of technical service for agricultural producers was 19.7%. The largest number of enterprises (61.9%) has the development density of 5–20%, that is, significantly lower than the standard value. The smallest number of enterprises (3.6%) have the development density in terms ecology of above 50%. Most enterprises (58.5%) have the green area less than 10%, which is lower than the regulated value. This characterizes the sites under considering as not meeting modern requirements. Comparing the actual value of the utilization rate of the enterprises site and the minimum value of the utilization rate of agricultural enterprises, it was found that 62% of the repair and maintenance bases of technical service enterprises did not exceed the value recommended in the special literature. Discussion and Conclusion. We showed the low efficiency in the use of areas allocated for repair and maintenance bases of technical service enterprises in various areas of the agricultural- and-industrial complex of the Volga Federal District of the Russian Federation.


Author(s):  
Виктор Корнеев ◽  
Viktor Korneev ◽  
Игорь Кравченко ◽  
Igor Kravchenko ◽  
Дмитрий Петровский ◽  
...  

The training manual describes the aspects of the organization of technological preparation of production of technical service enterprises. The method of selection of technological equipment in the system of technical service, based on a comparative assessment of technical and economic indicators. The issues of improving the efficiency of service enterprises of the agro-industrial complex in terms of reducing the level of their technical equipment on the basis of a systematic approach to the design of technological equipment by their modernization and justification of the rational composition and structure according to the criteria of resource saving. Meets the requirements of the Federal state educational standard of higher education of the last generation. For undergraduate students enrolled in the direction of 35.03.06 " Agroengineering "(profile of training"Technical service in the agro-industrial complex"). It may be of practical interest to a wide range of professionals involved in the organization of technical service of agricultural machinery in agriculture, design, modernization and operation of technological equipment and support.


2021 ◽  
Vol 0 (13) ◽  
pp. 46-53
Author(s):  
Tat'yana Kruzhkova ◽  
Ol'ga Ruschickaya ◽  
Konstantin Stozhko ◽  
Dmitriy Stozhko

Abstract. In conditions of macroeconomic instability and growing risks, the role of technical service in the work of agricultural enterprises is significantly increasing. There are qualitative changes in the functioning of technical services due to the transition to a new technological structure and the modern digital economy. The role and importance of technical and technological services is increasing at the present stage in connection with the transition from lean production - to the model of “fast-reacting production”. The article notes that the deterioration of the quality of the ecological environment, accelerated depreciation of fixed assets, the wear of which reaches 70 % or more, have a negative impact on the development of the agro-industrial complex (AIC). The solution to these problems is based on the modernization of industries and the intensification of agricultural production, which is characterized by additional investment of labor and funds per unit of land area. In this area, a number of important problems related to the reorganization of maintenance, its financing, informatization, digitalization, etc., have become aggravated in recent years. The efficiency of the functioning of the agro-industrial complex largely depends on the solution of these problems at the present stage. The purpose of the study is to analyze and assess the current state of the field of technical and technological services for agricultural enterprises and the prospects for its further development. The most important condition for improving this block of the reproduction process in the agro-industrial complex is the increase in state funding and its effective targeted distribution in specific areas of innovative development. The results of the study are to identify the lack of inclusion of maintenance in the plans for innovation activities of agricultural enterprises, in connection with which recommendations are proposed to remedy the situation (creation of own technical and technological maps for the development of agricultural enterprises and the intellectualization of its material and technical services). Methods used: analysis and synthesis, comparison and observation. The scientific novelty is the analysis of indicative financial planning and a flexible system of targeted budgeting of production assignments for servicing agricultural enterprises.


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