Orientation Effects in Rubber Double Networks

1990 ◽  
Vol 63 (2) ◽  
pp. 285-297 ◽  
Author(s):  
C. M. Roland ◽  
M. L. Warzel

Abstract The utilization of network structure to impart stable orientation to a rubbery material has been largely unexploited to date. It is demonstrated that the presence of a double network will amplify both the modulus and strain crystallizability of an elastomer, presumably without the disadvantages encountered in achieving these through simple increases in crosslink density. The high residual strains obtained via double-network formation are accompanied by surprisingly low levels of birefringence. The extent of molecular orientation necessary to engender high residual strain is evidently quite low, at least in so far as the former is reflected in a bulk macroscopic measurement such as birefringence. This low equilibrium birefringence, along with the absence of any measurable thermal crystallization effects, indicate that double networks are actually not highly oriented. As seen from their higher moduli and higher strain optical coefficients relative to single networks, and from their enhanced strain crystallizability, double networks are evidently very orientable. Investigation of this aspect of the behavior of double networks would likely prove fruitful, not only concerning these materials, but also with regard to obtaining a broader understanding of rubber elasticity. While the enhancement of strain-induced crystallization might suggest that rubbers with double networks will exhibit superior failure properties, this remains to be demonstrated. The crystallization results described herein clearly raise more questions than can presently be answered concerning the behavior of rubbers with double networks.

1994 ◽  
Vol 67 (2) ◽  
pp. 359-365 ◽  
Author(s):  
P. G. Santangelo ◽  
C. M. Roland

Abstract It was found that at low residual strains, the modulus of double network rubbers can be less than that of an isotropic elastomer of equal crosslink density. At higher residual strains, the equilibrium modulus is higher for the double network. This aspect of the behavior of networks was investigated using two phenomenological descriptions of rubber elasticity, the Mooney-Rivlin (MR) and the Roth, Martin, and Stiehler (RMS) Equations. Calculations using either approach, which make use of the independent network hypothesis, were qualitatively in agreement with the experimental data. The tensile strength of double networks based on natural rubber were found to be independent of the amount of residual strain. This is true even at higher residual strains, wherein the modulus is significantly amplified. This suggests that the conventional compromise between modulus and failure properties can be circumvented using double network rubbers. Their utilization can yield elastomers of better mechanical properties.


2008 ◽  
Vol 81 (4) ◽  
pp. 650-670 ◽  
Author(s):  
Crittenden J. Ohlemacher ◽  
Gary R. Hamed

Abstract Black-filled natural rubber, with an inefficient sulfur cure, was aged at 90 °C and 110 °C under nitrogen, with and without applied strain. Samples aged under strain became “double networks” and retained a residual extension ratio. The crosslink density of samples passed through a maximum with increasing severity of aging. Presumably this arises because the thermally labile, polysulfidic crosslinks break, and new crosslinks of lower rank form, resulting in increased crosslink density; but, when aged at 110 °C, this is offset by chain scission and other main-chain modifications. For double networks, it is proposed that a second network, which tends to keep samples extended, is formed at the expense of crosslinks in the original, first network. Unaged and single network samples were isotropic in tensile behavior and only slightly anisotropic in swelling behavior. For double networks, swelling and tensile properties were anisotropic, and there was some evidence that parallel specimens have increased ability to strain-crystallize. The observed anisotropies in double networks are proposed to arise from the chain orientation that persisted after double network formation.


1999 ◽  
Author(s):  
C. M. Roland ◽  
P. G. Santangelo ◽  
P. H. Mott

Abstract Double network elastomers are formed by twice-curing rubber, the second time while the material is deformed. When measured parallel to the curing deformation, the equilibrium modulus of a double network exceeds that of an isotropic elastomer of equal crosslink density. This difference increases with increasing strain. Despite the higher modulus, the mechanical fatigue lifetimes of double networks of natural rubber were found to be as much as a factor of ten higher than for the conventionally crosslinked rubber. The double network’s tensile strength, on the other hand, was slightly lower. Such results suggest that the conventional compromise between modulus and failure properties can be circumvented using double network rubbers. Their utilization can yield elastomers of better mechanical properties.


2003 ◽  
Vol 76 (4) ◽  
pp. 892-898 ◽  
Author(s):  
P. G. Santangelo ◽  
C. M. Roland

Abstract Double networks were prepared from guayule rubber (GR), deproteinized natural rubber (DPNR), and styrene-butadiene rubber (SBR), and their properties compared to conventional “single networks” having the same crosslink density. Substantial residual strains (> 150%) were obtained in all double networks, whereby the modulus parallel to the residual strain was enhanced. For the two strain-crystallizing elastomers, the fatigue resistance of the double networks (for extensions parallel to the residual strain) was higher than for their single network counterparts. Moreover, the guayule rubber, which is more strain-crystallizable than DPNR, exhibited the greater enhancement. For the amorphous SBR, on the other hand, the network structure had an insignificant effect on the fatigue life. These results demonstrate that longer mechanical fatigue lifetimes in double network rubbers are a consequence of their intrinsic orientation. This provides the capacity to retain crystallinity at the front of growing cracks, even in the absence of stress. The origin of the improved fatigue resistance is similar to the mechanism responsible for the better performance of strain-crystallizing rubbers subjected to non-relaxing cyclic deformations.


2005 ◽  
Vol 78 (1) ◽  
pp. 76-83 ◽  
Author(s):  
J. Wang ◽  
G. R. Hamed ◽  
K. Umetsu ◽  
C. M. Roland

Abstract Double network elastomers were prepared by curing under strain previously-crosslinked natural rubber or styrene-butadiene copolymer. The rubbers were reinforced with carbon black, so that the conventional (singly-cured) materials exhibited a substantial Payne effect, reflecting agglomeration of the filler particles. This effect was much reduced in the double networks - the storage modulus varied more weakly with strain amplitude, and the mechanical hysteresis was substantially smaller. Comparable results were obtained for dynamic mechanical measurements employing different test geometries; that is, the effect is independent of the direction of the strain relative to the orientation of the double network. These results indicate that deformation during the imposition of a second network disrupts the carbon black agglomerates, and this deflocculated structure is stabilized by the second crosslinking. Thus, double network processing is a general means to lower the hysteresis of filled rubbers.


2005 ◽  
Vol 78 (3) ◽  
pp. 458-488 ◽  
Author(s):  
Abi Santhosh Aprem ◽  
Kuruvilla Joseph ◽  
Sabu Thomas

Abstract The recent developments in the vulcanization of elastomers, major types of crosslinking, and mechanism of crosslinking have been reviewed. Attention has been made to sum up the accelerated vulcanization. Possible mechanisms by which the reaction is taking place are discussed. The role of accelerators, activators, and fillers has been described. The different types of crosslinks and importance of each type on the specific properties of the resulting vulcanizates, etc., are discussed. Various aspects of vulcanization like model compound vulcanization, nitrosamine generation, etc., are discussed. The importance of binary accelerators and possible mechanism of their action have been mentioned. The method of double network formation, which is useful for the improvement in properties, is also described. The different methods for characterization of networks and different methods for estimating crosslink densities are also explained.


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