scholarly journals EVALUATION OF MECHANICAL RESISTANCE BY THE FINITE ELEMENTS METHOD OF A MACHINING TOOL WITH INTERNAL COOLING CHANNELS

2021 ◽  
Vol 20 (2) ◽  
pp. 41
Author(s):  
P. H. P. França ◽  
L. R. R. Da Silva
Keyword(s):  
Cutting Edge ◽  
Mechanical Resistance ◽  
Internal Cooling ◽  
The Finite Element Method ◽  
Turning Process ◽  
Flow Conditions ◽  
Cooling Channels ◽  
Tool Stress ◽  
Influence Of Temperature On ◽  
Maximum Stresses

In this work, the strength of machining hardware for the modified turning process with internal channels that circulates water as a coolant through a closed system was studied. As output parameters, the mechanical strength at the cutting edge and in the grooves was studied. In addition, input parameters were considered different force and thermal flow conditions generated in the tool's cutting edge. All analyzes performed: Influence of temperature on tool stress, comparison of the maximum stresses in the tool channels with the cutting edge, and the influence of coolant stress in the internal channels were performed using the finite element method by the Ansys® Workbench software 19.2. The main conclusions were that the parameter that most influences the tension exerted on the tools is the force and that, according to the force exerted, the tool will not resist the tension efforts.    

scholarly journals STUDY OF THE INFLUENCE OF THE DIAMETER OF MODIFIED TOOLS WITH INTERNAL COOLING CHANNELS UNDER DIFFERENT THERMAL FLOWS

2021 ◽  
Vol 20 (3) ◽  
pp. 16
Author(s):  
P. H. P. França ◽  
L.R.R. Da Silva
Keyword(s):  
Cutting Tool ◽  
Thermal Flux ◽  
Cutting Temperature ◽  
Internal Cooling ◽  
Thermal Flow ◽  
The Finite Element Method ◽  
Turning Process ◽  
Cooling Channels ◽  
Analysis Of Variation ◽  
Thermal Flows

In this work, the effect on heat generation at the chip-machine tool interface was studied by varying the diameter of internal grooves of a tool for the turning process. This tool is modified with internal channels that circulate water as a coolant through a closed system. As an output parameter, the maximum cutting temperature at the chip-tool interface was studied. The input parameters were the thermal flux present at the chip-tool interface and the diameter of the internal channels present in the cutting tool. All the analysis of variation of the internal channels of the tools and also of the thermal flow exerted on the chip-tool interface were carried out using the finite element method by the Ansys® Workbench 19.2 software. The main one was that the variation in the diameter of the tool's internal grooves does not expressly impact the machining specifications.

scholarly journals Optimization Design of Lattice Structures in Internal Cooling Channel with Variable Aspect Ratio of Gas Turbine Blade

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3954
Author(s):  
Liang Xu ◽  
Qicheng Ruan ◽  
Qingyun Shen ◽  
Lei Xi ◽  
Jianmin Gao ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Aspect Ratio ◽  
Optimization Model ◽  
Lattice Structure ◽  
Turbine Blades ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Cooling Channels ◽  
Mechanical Performances ◽  
Type Lattice

Traditional cooling structures in gas turbines greatly improve the high temperature resistance of turbine blades; however, few cooling structures concern both heat transfer and mechanical performances. A lattice structure (LS) can solve this issue because of its advantages of being lightweight and having high porosity and strength. Although the topology of LS is complex, it can be manufactured with metal 3D printing technology in the future. In this study, an integral optimization model concerning both heat transfer and mechanical performances was presented to design the LS cooling channel with a variable aspect ratio in gas turbine blades. Firstly, some internal cooling channels with the thin walls were built up and a simple raw of five LS cores was taken as an insert or a turbulator in these cooling channels. Secondly, relations between geometric variables (height (H), diameter (D) and inclination angle(ω)) and objectives/functions of this research, including the first-order natural frequency (freq1), equivalent elastic modulus (E), relative density (ρ¯) and Nusselt number (Nu), were established for a pyramid-type lattice structure (PLS) and Kagome-type lattice structure (KLS). Finally, the ISIGHT platform was introduced to construct the frame of the integral optimization model. Two selected optimization problems (Op-I and Op-II) were solved based on the third-order response model with an accuracy of more than 0.97, and optimization results were analyzed. The results showed that the change of Nu and freq1 had the highest overall sensitivity Op-I and Op-II, respectively, and the change of D and H had the highest single sensitivity for Nu and freq1, respectively. Compared to the initial LS, the LS of Op-I increased Nu and E by 24.1% and 29.8%, respectively, and decreased ρ¯ by 71%; the LS of Op-II increased Nu and E by 30.8% and 45.2%, respectively, and slightly increased ρ¯; the LS of both Op-I and Op-II decreased freq1 by 27.9% and 19.3%, respectively. These results suggested that the heat transfer, load bearing and lightweight performances of the LS were greatly improved by the optimization model (except for the lightweight performance for the optimal LS of Op-II, which became slightly worse), while it failed to improve vibration performance of the optimal LS.

scholarly journals Study of the influence of the foundation and the reservoir on the dynamic response in a concrete gravity dam profile

2021 ◽  
Vol 14 (4) ◽  
Author(s):  
Iarly Vanderlei da Silveira ◽  
Lineu José Pedroso ◽  
Giuliano Santa Marotta
Keyword(s):  
Natural Frequencies ◽  
Free Vibration Analysis ◽  
Coupled System ◽  
Seismic Excitation ◽  
The Finite Element Method ◽  
Concrete Gravity Dam ◽  
Gravity Dams ◽  
Concrete Gravity Dams ◽  
Ansys Apdl ◽  
Maximum Stresses

abstract: This work aims to verify the influence of the foundation and the reservoir on the dynamic behavior of concrete gravity dams in terms of the natural frequencies, vibration modes for a free vibration analysis; and in terms of maximum displacements and maximum stresses at singular points of the structure for a seismic excitation. The dam-reservoir-foundation interaction was investigated through modal and transient analysis by the finite element method via ANSYS APDL software. For this study, we used a typical Brazilian dam profile and compatible data from a Brazilian earthquake for the seismic excitation. The results showed the influence of the reservoir and the foundation on the natural frequencies in the coupled system, as well as its repercussions on the response of the dam under seismic excitation.

scholarly journals Ansys code applied to investigate the dynamics of composite sandwich beams

2021 ◽  
Vol 25 (1) ◽  
pp. 62-71
Author(s):  
Agnieszka Chudzik
Keyword(s):  
Sandwich Beam ◽  
Strength Properties ◽  
Effect Of Temperature ◽  
Material Strength ◽  
Beam Model ◽  
The Finite Element Method ◽  
Ansys Software ◽  
Composite Sandwich ◽  
Viscoelastic Core ◽  
Influence Of Temperature On

Abstract A numerical analysis of the effect of temperature on the dynamics of the sandwich beam model with a viscoelastic core is presented. The beam under analysis was described with a standard rheological model. This solution allows one to study the effect of temperature on material strength properties. Calculations were performed with the Finite Element Method in the ANSYS software. The analysis of the results of the numerical calculations showed a significant influence of temperature on the strength properties of the model under test. The analysis confirmed damping properties of viscoelastic materials.

scholarly journals Machine Learning for the Development of Data Driven Turbulence Closures in Coolant Systems

2020 ◽  
Author(s):  
James Hammond ◽  
Francesco Montomoli ◽  
Marco Pietropaoli ◽  
Richard D. Sandberg ◽  
Vittorio Michelassi
Keyword(s):  
Heat Transfer ◽  
Complex Geometry ◽  
Gene Expression Programming ◽  
Turbine Blades ◽  
Computational Cost ◽  
Data Driven ◽  
Internal Cooling ◽  
Cooling Channels ◽  
Turbulence Closures ◽  
Improved Model

Abstract This work shows the application of Gene Expression Programming to augment RANS turbulence closure modelling for flows through complex geometry, designed for additive manufacturing. Specifically, for the design of optimised internal cooling channels in turbine blades. One of the challenges in internal cooling design is the heat transfer accuracy of the RANS formulation in comparison to higher fidelity methods, which are still not used in design on account of their computational cost. However, high fidelity data can be extremely valuable for improving current lower fidelity models and this work shows the application of data driven approaches to develop turbulence closures for an internally ribbed duct. Different approaches are compared and the results of the improved model are illustrated; first on the same geometry, and then for an unseen predictive case. The work shows the potential of using data driven models for accurate heat transfer predictions even in non-conventional configurations.

Mechanical strength characterization and modeling of hydroxyapatite/tricalcium phosphate biocomposite using the diametral-compression test

2021 ◽  
Vol 93 (3) ◽  
pp. 30403
Author(s):  
Mohammed Es-Saddik ◽  
Said Laasri ◽  
Abdelaziz Laghzizil ◽  
Jean-Michel Nunzi ◽  
Mohammed Taha ◽  
...  
Keyword(s):  
Mechanical Strength ◽  
Tricalcium Phosphate ◽  
Sintering Temperature ◽  
Rupture Strength ◽  
Mechanical Resistance ◽  
The Finite Element Method ◽  
Maximum Value ◽  
Strength Characterization ◽  
Powder Manufacturing ◽  
Diametral Compression Test

This study reports the enhanced mechanical resistance of the composite bioceramics of hydroxyapatite (HAP) and tricalcium phosphate (β-TCP) used as bone substitute. HAP/β-TCP mixture was prepared by wet mixing of powders and characterized. Effects of powder manufacturing and sintering temperature on the densification, microstructure and mechanical properties of the composite were studied. The rupture strength (σr) was calculated using the Brazilian test. At 1250 °C, the relative density and mechanical strength of the HAP/β-TCP ceramics reached the maximum value of 89% and 43 MPa, respectively. Experimental results were modeled by the finite element method to determine the stress distribution in the compacted disc.

scholarly journals Effects of Channel Outlet Configuration and Dimple/Protrusion Arrangement on the Blade Trailing Edge Cooling Performance

2019 ◽  
Vol 9 (14) ◽  
pp. 2900
Author(s):  
Qi Jing ◽  
Yonghui Xie ◽  
Di Zhang
Keyword(s):  
Heat Transfer ◽  
Turbine Blades ◽  
High Heat ◽  
Wake Flow ◽  
Internal Cooling ◽  
Trailing Edge ◽  
Cooling Channels ◽  
High Heat Transfer ◽  
Channel Outlet ◽  
Staggered Arrangement

The trailing edge regions of high-temperature gas turbine blades are subjected to extremely high thermal loads and are affected by the external wake flow during operation, thus creating great challenges in internal cooling design. With the development of cooling technology, the dimple and protrusion have attracted wide attention for its excellent performance in heat transfer enhancement and flow resistance reduction. Based on the typical internal cooling structure of the turbine blade trailing edge, trapezoidal cooling channels with lateral extraction slots are modeled in this paper. Five channel outlet configurations, i.e., no second passage (OC1), radially inward flow second passage (OC2), radially outward flow second passage (OC3), top region outflow (OC4), both sides extractions (OC5), and three dimple/protrusion arrangements (all dimple, all protrusion, dimple–protrusion staggered arrangement) are considered. Numerical investigations are carried out, within the Re range of 10,000–100,000, to analyze the flow structures, heat transfer distributions, average heat transfer and friction characteristics and overall thermal performances in detail. The results show that the OC4 and OC5 cases have high heat transfer levels in general, while the heat transfer deterioration occurs in the OC1, OC2, and OC3 cases. For different dimple/protrusion arrangements, the protrusion case produces the best overall thermal performance. In conclusion, for the design of trailing edge cooling structures with lateral slots, the outlet configurations of top region outflow and both sides extractions, and the all protrusion arrangement, are recommended.

scholarly journals Impact of Flow Conditions in Cooling Channels on Thermal Cycling

2018 ◽  
Vol 418 ◽  
pp. 012014
Author(s):  
Kannan Kidambi ◽  
Thomas Brenne ◽  
Michael Düring
Keyword(s):  
Thermal Cycling ◽  
Flow Conditions ◽  
Cooling Channels
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