The effect of laser treatment parameters on temperature distribution and thickness of laser-alloyed layers produced on Nimonic 80A-alloy

2017 ◽  
Vol 2 (83) ◽  
pp. 67-78 ◽  
Author(s):  
N. Makuch ◽  
P. Dziarski ◽  
M. Kulka
Keyword(s):  
Temperature Distribution ◽  
Laser Beam ◽  
Laser Treatment ◽  
High Hardness ◽  
Optical Microscope ◽  
Beam Power ◽  
Beam Diameter ◽  
Laser Alloying ◽  
Laser Beam Power ◽  
Nimonic 80A

Purpose: The aim of this paper was to determine the influence of laser treatment parameters on temperature distribution and thickness of laser-alloyed layers produced on Nimonic 80A-alloy. Design/methodology/approach: In this paper laser alloying was used in order to produce layers on Nimonic 80A-alloy surface. The three types of the alloying materials were applied: B, B+Nb and B+Mo. Microstructure observations were carried out using an optical microscope. The hardness measurements were performed using a Vickers method under a load of 0.981 N. For evaluation of temperature distribution the equations developed by Ashby and Esterling were used. Findings: The produced layers consisted of re-melted zone only and were characterized by high hardness (up to 1431 HV0.1). The increase in laser beam power caused an increase in thickness and decrease in hardness of re-melted zones. The temperature distribution was strongly dependent on laser treatment parameters and physical properties of alloying material. The higher laser beam power, used during laser alloying with boron, caused an increase in layer thickness and temperature on the treated surface. The addition of Mo or Nb for alloying paste caused changes in melting conditions. Research limitations/implications: The obtained results confirmed that laser beam power used for laser alloying influenced the thickness and hardness of the produced layers. Moreover, the role of type of alloying material and its thermal properties on melting condition was confirmed. Practical implications: Laser alloying is the promising method which can be used in order to form very thick and hard layers on the surface of Ni-base alloys. The obtained microstructure, thickness and properties strongly dependent on laser processing parameters such as laser beam diameter, laser beam power, scanning rate as well as on the type of alloying material and its thickness, or type of substrate material. Originality/value: In this paper the influence of alloying material on temperature distribution, thickness and hardness of the laser-alloyed layers was in details analyzed.

scholarly journals Characterization of laser-borided Nimonic 80A-alloy

2018 ◽  
Vol 188 ◽  
pp. 02003 ◽  
Author(s):  
Piotr Kieruj ◽  
Natalia Makuch ◽  
Mateusz Kukliński
Keyword(s):  
High Temperature ◽  
Laser Beam ◽  
Laser Scanning ◽  
Scanning Speed ◽  
Beam Power ◽  
High Tech ◽  
Beam Diameter ◽  
Laser Alloying ◽  
Wear Protection ◽  
Nimonic 80A

Nimonic 80A-alloy belongs to Nickel-based superalloys. Many of them are used in variety branches of industry due to high strength and resistance in aggressive conditions. Moreover, its mechanical properties are kept in high temperature. However, these materials should be coated by appropriate wear protection, under conditions of considerable mechanical wear. Unfortunately, the production of thick borided layer in diffusion boriding required high temperature and long duration of this processes. Therefore, in this study instead conventional diffusion process laser boriding was applied in order to produce boride layer on Nimonic 80A-alloy substrate. Laser alloying is the high-tech process which allows to modify the chemical composition of the surface. Laser boriding was arranged as a single tracks, therefore it was possible to evaluate the influence of laser treatment parameters on thickness and hardness of produced layers. The laser beam power P, laser scanning speed vl and laser beam diameter dl were the variable parameters used during laser alloying.

scholarly journals The influence of laser re-melting on microstructure and hardness of gas-nitrided steel

2016 ◽  
Vol 36 (1) ◽  
pp. 18-22 ◽  
Author(s):  
Dominika Panfil ◽  
Piotr Wach ◽  
Michał Kulka ◽  
Jerzy Michalski
Keyword(s):  
Laser Beam ◽  
Laser Treatment ◽  
Diffusion Zone ◽  
Nitrided Layer ◽  
Nitriding Process ◽  
Beam Power ◽  
Gas Nitriding ◽  
Nitrided Steel ◽  
Laser Beam Power ◽  
And Diffusion

Abstract In this paper, modification of nitrided layer by laser re-melting was presented. The nitriding process has many advantageous properties. Controlled gas nitriding was carried out on 42CrMo4 steel. As a consequence of this process, ε+γ’ compound zone and diffusion zone were produced at the surface. Next, the nitrided layer was laser remelted using TRUMPF TLF 2600 Turbo CO2 laser. Laser tracks were arranged as single tracks with the use of various laser beam powers (P), ranging from 0.39 to 1.04 kW. The effects of laser beam power on the microstructure, dimensions of laser tracks and hardness profiles were analyzed. Laser treatment caused the decomposition of continuous compound zone at the surface and an increase in hardness of previously nitrided layer because of the appearance of martensite in re-melted and heat-affected zones

scholarly journals The Effects of Laser Surface Modification on the Microstructure of 1.4550 Stainless Steel

2018 ◽  
Vol 237 ◽  
pp. 02009 ◽  
Author(s):  
Damian Przestacki ◽  
Aneta Bartkowska ◽  
Mateusz Kukliński ◽  
Piotr Kieruj
Keyword(s):  
Laser Beam ◽  
Cooling System ◽  
Steel Substrate ◽  
Beam Power ◽  
Beam Diameter ◽  
Laser Surface Modification ◽  
Heat Treated ◽  
Laser Beam Power ◽  
Melted Layer ◽  
Stainless Austenitic Steel

In this study a stainless austenitic steel 1.4550 was laser heat treated with diode laser. The influence a gouache coating on remelted steel substrate was carry out. The cooling system during laser melted was analysis as well. Melted layers were manufactured with different laser beam power between 0.6 kW and 1.4 kW, constant scanning laser beam speed vl = 5.76 m/min and laser beam diameter equal dl = 1.2 mm. The surface was treated at room temperature and under CO2 cooling conditions and the results were compered. With the increase of the laser beam power, the dimensions of the laser tracks increase. The depth of laser tracks varies significantly than their width. The deepest melted layer was observed for a material that wasn’t coated by any of absorbent paste and when there wasn’t cooling system.

Structure of Titanium GRADE 1 after Laser Alloying with FeCr Powder

2020 ◽  
Vol 308 ◽  
pp. 157-170
Author(s):  
Maciej Wiśniowski ◽  
Tomasz Tański ◽  
Przemysław Snopiński
Keyword(s):  
Laser Beam ◽  
Nickel Powder ◽  
Beam Power ◽  
Laser Alloying ◽  
Surface Alloying ◽  
Laser Beam Power ◽  
Iron Nickel ◽  
Titanium Grade ◽  
Power Diode ◽  
High Power Diode Laser

Titanium alloys due to their low density and high mechanical properties are a group of materials that are being used willingly nowadays. A promising method of titanium heat treatment is laser surface alloying. Process parameters like laser beam power, its transverse speed, amount of alloying elements and shield gas, have influence on the material. Different chemical composition and morphology can be achieved resulting in a change of properties on the surface of the material. The paper presents the investigation of titanium GRADE 1 processed with iron‐nickel powder using laser alloying. The treatment was performed using a high power diode laser. Different laser beam power values were used.

scholarly journals Hybrid laser-arc welding of laser- and plasma-cut 20-mm-thick structural steels

2022 ◽  
Author(s):  
Ömer Üstündağ ◽  
Nasim Bakir ◽  
Sergej Gook ◽  
Andrey Gumenyuk ◽  
Michael Rethmeier
Keyword(s):  
Laser Beam ◽  
Arc Welding ◽  
Laser Beam Welding ◽  
Digital Camera ◽  
Welding Process ◽  
Beam Power ◽  
Beam Diameter ◽  
Hybrid Laser Arc Welding ◽  
Single Pass ◽  
New Findings

AbstractIt is already known that the laser beam welding (LBW) or hybrid laser-arc welding (HLAW) processes are sensitive to manufacturing tolerances such as gaps and misalignment of the edges, especially at welding of thick-walled steels due to its narrow beam diameter. Therefore, the joining parts preferably have to be milled. The study deals with the influence of the edge quality, the gap and the misalignment of edges on the weld seam quality of hybrid laser-arc welded 20-mm-thick structural steel plates which were prepared by laser and plasma cutting. Single-pass welds were conducted in butt joint configuration. An AC magnet was used as a contactless backing. It was positioned under the workpiece during the welding process to prevent sagging. The profile of the edges and the gap between the workpieces were measured before welding by a profile scanner or a digital camera, respectively. With a laser beam power of just 13.7 kW, the single-pass welds could be performed. A gap bridgeability up to 1 mm at laser-cut and 2 mm at plasma-cut samples could be reached respectively. Furthermore, a misalignment of the edges up to 2 mm could be welded in a single pass. The new findings may eliminate the need for cost and time-consuming preparation of the edges.

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