scholarly journals Sonic Drilling with Use of a Cavitation Hydraulic Vibrator

2021 ◽  
Author(s):  
Yuriy Zhulay ◽  
Olexiy Nikolayev

Sonic drilling is a soil penetration technique that strongly reduces friction on the drill string and drill bit due to liquefaction, inertia effects and a temporary reduction of porosity of the soil. Modern studies to assess the effect of the vibration frequency of the drill bit on the rock fragmentation in experimental and theoretical works on drilling various rocks by the sonic method have shown that vibration frequencies of ~ 1.4 kHz are the most beneficial for ensuring the maximum drilling speed in hard rocks. The above frequencies of excitation of vibrations of the drill bit can be achieved by using a cavitation hydrovibrator. The cavitation hydrovibrator is the Venturi tube of special geometry that converts a stationary fluid (flushing mud) flow into an oscillatory stalling cavitation flow and hydrovibrator structure longitudinal vibrations. The drill bit vibration accelerations are realized in such a drill string, leading to the destruction of rock. Efficient removal of rock particles from the bottomhole is achieved due to high-frequency shock self-oscillations of mud pressure exceeding the steady-state pressure at the generator inlet. The cavitation hydraulic vibrator lacks the main disadvantages of submersible hydraulic hammers.

Author(s):  
Jialin Tian ◽  
Jie Wang ◽  
Siqi Zhou ◽  
Yinglin Yang ◽  
Liming Dai

Excessive stick–slip vibration of drill strings can cause inefficiency and unsafety of drilling operations. To suppress the stick–slip vibration that occurred during the downhole drilling process, a drill string torsional vibration system considering the torsional vibration tool has been proposed on the basis of the 4-degree of freedom lumped-parameter model. In the design of the model, the tool is approximated by a simple torsional pendulum that brings impact torque to the drill bit. Furthermore, two sliding mode controllers, U1 and U2, are used to suppress stick–slip vibrations while enabling the drill bit to track the desired angular velocity. Aiming at parameter uncertainty and system instability in the drilling operations, a parameter adaptation law is added to the sliding mode controller U2. Finally, the suppression effects of stick–slip and robustness of parametric uncertainty about the two proposed controllers are demonstrated and compared by simulation and field test results. This paper provides a reference for the suppression of stick–slip vibration and the further study of the complex dynamics of the drill string.


2021 ◽  
Author(s):  
Ruslan Fanisovich Gataullin ◽  
Stanislav Evgen’evich Ter-Saakov ◽  
Evgenij Vladimirovich Nikulin ◽  
Dmitriy Pavlovich Stifeev ◽  
Alexey Vyacheslavovich Filatov

Abstract This article describes engineering and technology solutions developed to successfully construct unconventional and unique horizontal well at the field of Eastern Siberia targeted to two isolated formations with an option to shut-off top Botuobinsky horizon after gas breakthrough and produce oil from underlying Ulakhansky bed further on. As oil-water contact in the lower part of Ulakhansky horizon makes fracturing the well inexpedient, multi hole drilling technology was implemented enabling drainage of the reserves that are far from the main borehole. The main objective of this well is to deplete Botuobinsky horizon subsequently shutting it off and continuing to recover petroleum reserves from Ulakhansky pay zone. Constructing such well is cost-effective, as it requires drilling only one intermediate casing interval instead of two. Accumulated experience of drilling and completing multi hole wells was used to ensure successful well construction; also, geological and stratigraphic data as well as possible complications while drilling Botuobunsky and Ulakhansky formations were analyzed in-depth. The following appliances were selected to meet the objective: –Bottom-hole equipment enabling drilling abrasive formations under conditions of high vibrations;–Special line of drill bits to ensure high ROP and successful sidetracking without additional tripping;–RSS with 152.4 mm drill bit. The goal set by the operating company was achieved through multi-faceted approach to performing the task, efficient cooperation of engineering technical services and continuous monitoring of output data while drilling. All that combined delivered the results listed below: –Sidetracks were carried out in an open horizontal hole without cement plugs and additional tripping for drill bit or BHA.–Minimized bottom-hole equipment failures under condition of increased high-frequency vibrations from bit while drilling hard formations due to implementation of modular PDM with data-transmitting channel.–Minimized bottom-hole equipment failures under condition of increased low-frequency vibrations from drill string with Hard Bending due to improved BHA design and optimized drilling parameters selection.–Liner was effectively run to Botuobinsky and Ulakhansky reservoirs with an option to shut-off the former after depletion and gas breakthrough. This well is the first one targeted at two isolated formations in East Siberia.


Author(s):  
Jialin Tian ◽  
Genyin Li ◽  
Liming Dai ◽  
Lin Yang ◽  
Hongzhi He ◽  
...  

Torsional stick–slip vibrations easily occur when the drill bit encounters a hard or a hard-soft staggered formation during drilling process. Moreover, serious stick–slip vibrations of the drill string is the main factor leading to low drilling efficiency or even causing the downhole tools failure. Therefore, establishing the stick–slip theoretical model, which is more consistent with the actual field conditions, is the key point for new drilling technology. Based on this, a new torsional vibration tool is proposed in this paper, then the multidegree-of-freedom torsional vibrations model and nonlinear dynamic model of the drill string are established. Combined with the actual working conditions in the drilling process, the stick–slip reduction mechanism of the drill string is studied. The research results show that the higher rotational speed of the top drive, smaller viscous damping of the drill bit, and smaller WOB (weight on bit) will prevent the stick–slip vibration to happen. Moreover, the new torsional vibration tool has excellent stick–slip reduction effect. The research results and the model established in this paper can provide important references for reducing the stick–slip vibrations of the drill string and improving the rock-breaking efficiency.


Author(s):  
Jialin Tian ◽  
Lai Wei ◽  
Liming Dai ◽  
Shadequr Rahaman Emtiaz ◽  
Ariful Islam ◽  
...  

Geophysics ◽  
2004 ◽  
Vol 69 (5) ◽  
pp. 1261-1271 ◽  
Author(s):  
Flavio Poletto ◽  
Massimo Malusa ◽  
Francesco Miranda ◽  
Umberta Tinivella

Drill‐string waves can be successfully used as reference pilot signals for drill‐bit seismic‐while‐drilling (SWD) purposes. The seismic signals obtained by correlating pilot and geophone measurements are disturbed by the drill‐string reverberations because the pilot waves are reflected at each interface between string sections with different acoustic impedances. Inverse filtering of these reflections, using a reference‐pilot deconvolution calculated in the presence of additional noise, may cause signal distortion. To overcome this problem, we consider using dual‐sensor measurements in the drill string to remove the reflections of the drill‐bit waves in the acquisition phase and to improve pilot deconvolution. We measure acceleration and strain of drill‐string dual fields, which have opposite reflection coefficients and, in a string of constant elastic properties, the same transmission coefficients. These quantities are scaled to fit the amplitude of the direct arrivals, summed to remove the reflections in the drill string and in the rig, and may be deconvolved by Einstein deconvolution to characterize the reflection coefficient between the drill bit and the formation. Synthetic numerical examples and real measurements acquired downhole in a location close to the bit show that upgoing and downgoing drill‐string pilots can be separated using dual fields and jointly used to improve the SWD seismograms.


Author(s):  
Nicholas J. Thorp ◽  
Geir Hareland ◽  
Brian R. Elbing ◽  
Runar Nygaard

The drill bit blaster (DBB) studied in this paper aims to maximize the drilling rate of penetration (ROP) by using a flow interrupting mechanism to create drilling fluid pulsation. The fluctuating fluid pressure gradient generated during operation of the DBB could lead to more efficient bit cutting efficiency due to substrate depressurization and increased cutting removal efficiency and the vibrations created could reduce the drill string friction allowing a greater weight on bit (WOB) to be achieved. In order to maximize these mechanisms the effect of several different DBB design changes and operating conditions was studied in above ground testing. An analytical model was created to predict the influence of various aspects of the drill bit blaster design, operating conditions and fluid properties on the bit pressure characteristics and compared against experimental results. The results indicate that internal tool design has a significant effect on the pulsation frequency and amplitude, which can be accurately modeled as a function of flowrate and internal geometry. Using this model an optimization study was conducted to determine the sensitivity of the fluid pulsation power on various design and operating conditions. Application of this technology in future designs could allow the bit pressure oscillation frequency and amplitude to be optimized with regard to the lithology of the formations being drilled which could lead to faster, more efficient drilling potentially cutting drilling costs and leading to a larger number of oil and natural gas plays being profitable.


2016 ◽  
Vol 2016 ◽  
pp. 1-10 ◽  
Author(s):  
Yongwang Liu ◽  
Zhichuan Guan ◽  
Hongning Zhang ◽  
Bo Zhang

It is a hot topic for deep/ultradeep wells to improve rock-breaking efficiency and drilling speed by available downhole energy. Based on different downhole energies and working conditions, specialized plunger pump is proposed to convert longitudinal vibration of drilling string into rock-breaking energy. Technical design is developed to generate high-pressure water jet. And then a simulation model is built to verify feasibility of the technical design. Through simulation, the influence law of key factors is obtained. On this basis, this device is tested in several wells. The result indicates this device can increase drilling speed as much as 136%. Meanwhile the harmful vibration can be absorbed. The energy from drilling string vibration is of high frequency and increases as well depth and formation anisotropy increase. By reducing adverse vibration, this device is able to increase the drilling speed and the service life also meets the demand of field application. The longest working time lasts for more than 130 hours. The performance of this device demonstrates great application prospect in deep/ultradeep resources exploration. To provide more equipment support for deep/ultradeep wells, more effort should be put into fundamental study on downhole drill string vibration and related equipment.


2021 ◽  
Author(s):  
Junichi Sugiura ◽  
Steve Jones

Abstract North America shale drilling is a fast-paced environment where downhole drilling equipment is pushed to the limits for maximum rate of penetration (ROP). Downhole mud motor power sections have rapidly advanced to deliver more horsepower and torque, resulting in different downhole dynamics that have not been identified in the past. High-frequency (HF) compact drilling dynamics recorders embedded in the drill bit, mud-motor bit box, and motor top sub (sub-assembly) provide unique measurements to fully understand the reaction of the steerable-motor power section under load relative to the type of rock being drilled. 3-axis shock, gyro and temperature sensors placed above and below the power section measure the dynamic response of power transfer to the bit and associated losses caused by back-drive dynamics. Detection of back-drive from surface measurements is not possible, and many measurement-while-drilling (MWD) systems do not have the measurement capability to identify the problem. Motor back-drive dynamics severity is dependent on many factors, including formation type, bit type, power section, WOB (weight on bit) and drill pipe size. The torsional energy stored and released in the drill string can be high due to the interaction between surface RPM (revolutions per minute)/torque output and mud-motor downhole RPM/torque. Torsional drill string energy wind-up and release results in variable power output at the bit, inconsistent rate of penetration (ROP), rapid fatigue on downhole equipment, and motor or drillstring back-offs and twist-offs. A new mechanism of motor back-drive dynamics due to the use of an MWD pulser above a steerable motor is discovered. HF continuous gyro sensors and pressure sensors were deployed to capture the mechanism in which a positive mud pulser reduces as much as one third of the mud flow in the motor and bit rotation speed, creating a propensity for a bit to come to a complete stop in certain conditions and for the motor to rotate the drillstring backward. We have observed the backward rotation of a PDC drill bit during severe stick-slip and back-drive events (-50 RPM above the motor), confirming that the bit rotated backward for 9 mS every 133.3 mS (at 7.5Hz), using a 1000-Hz continuous sampling/recording in-bit gyro. In one field test, multiple drillstring dynamics recorders were used to measure the motor back-drive severity along the drillstring. It is discovered that the back-drive dynamics are worse at the drillstring, approximately 1110 ft behind the bit, than these measured at the motor top-sub position. These dynamics caused drillstring back-offs and twist-offs in a particular field. A motor back-drive mitigation tool was used in the field to compare the runs with and without the mitigation tool, while keeping the surface drilling parameters nearly the same. The downhole drilling dynamics sensors were used to confirm that the mitigation tool significantly reduced stick-slip and eliminated the motor back-drive dynamics in the same depth interval. Detailed analysis of the HF embedded downhole sensor data provides an in-depth understanding of mud-motor back-drive dynamics. The cause, severity, reduction in drilling performance and risk of incident can be identified, allowing performance and cost gains to be realized. This paper will detail the advantages to understanding and reducing motor back-drive dynamics, a topic that has not commonly been discussed in the past.


2010 ◽  
Vol 126-128 ◽  
pp. 779-784 ◽  
Author(s):  
Yi Xin Yang ◽  
Cheng Yong Wang ◽  
Zhe Qin ◽  
Lin Lin Xu ◽  
Yue Xian Song ◽  
...  

Drilling force and temperature of tibia at the high speed drilling for improving the design of surgical drills are very important. In this paper we describe experiments using pig tibia bones, measuring the drilling force and temperature of a new design of drill bit and compare the results against a twist drill. The result shows that the drilling force and temperature are affected by the feed rate and drilling speed, which vary with the drilling depth into the bone. The new surgical drill with three top cutting edges can achieve lower temperature below 47oC and lower drilling force than with the stainless steel twist drill and carbide twist drill.


Geophysics ◽  
2021 ◽  
pp. 1-56
Author(s):  
Flavio Poletto ◽  
Alex Goertz ◽  
Cinzia Bellezza ◽  
Endre Vange Bergfjord ◽  
Piero Corubolo ◽  
...  

Seismic while drilling (SWD) by drill-bit source has been successfully used in the past decades and is proven using variable configurations in onshore applications. The method creates a reverse vertical seismic profile (RVSP) dataset from surface sensors deployed as arrays in the proximity of the monitored wells. The typical application makes use of rig-pilot reference (pilot) sensors at the top of the drill-string and also downhole. This approach provides while-drilling checkshots as well as multioffset RVSP for 2-D and 3-D imaging around the well and prediction ahead of the bit. For logistical (sensor deployment) and cost (rig time related to technical installation) reasons the conventional drill-bit SWD application is typically much easier onshore than offshore. We present a novel approach that uses a network of passive-monitoring sea bottom nodes pre-deployed for microseismic monitoring to simultaneously and effectively record offshore SWD data. We study the results of a pilot test where we passively monitored the drilling of an appraisal well at the Wisting discovery in the Barents Sea with an ocean-bottom cable deployed temporarily around the drilling rig. The continuous passive recording of vibration signals emitted during the drilling of the well provides the SWD data set, which is treated as a reverse vertical seismic profile. The study is performed without rig-pilot signal. The results are compared with legacy data and demonstrate the effectiveness of the approach and point to future applications for real-time monitoring of the drilling progress, both in terms of geosteering the drill bit and predicting formation properties ahead of the bit by reflection imaging.


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