scholarly journals The Effect of Liquid Viscosity on the Rise Velocity of Taylor Bubbles in Small Diameter Bubble Column

Author(s):  
Olumayowa T. Kajero ◽  
Mukhtar Abdulkadir ◽  
Lokman Abdulkareem ◽  
Barry James Azzopardi

The rise velocity of Taylor bubbles in small diameter bubble column was measured via cross-correlation between two planes of time-averaged void fraction data obtained from the electrical capacitance tomography (ECT). This was subsequently compared with the rise velocity obtained from the high-speed camera, manual time series analysis and likewise empirical models. The inertia, viscous and gravitational forces were identified as forces, which could influence the rise velocity. Fluid flow analysis was carried out using slug Reynolds number, Froude number and inverse dimensionless viscosity, which are important dimensionless parameters influencing the rise velocity of Taylor bubbles in different liquid viscosities, with the parameters being functions of the fluid properties and column diameter. It was found that the Froude number decreases with an increase in viscosity with a variation in flow as superficial gas velocity increases with reduction in rise velocity. A dominant effect of viscous and gravitational forces over inertia forces was obtained, which showed an agreement with Stokes law, where drag force is directly proportional to viscosity. Hence, the drag force increases as viscosity increases (5 < 100 < 1000 < 5000 mPa s), leading to a decrease in the rise velocity of Taylor bubbles. It was concluded that the rise velocity of Taylor bubbles decreases with an increase in liquid viscosity and, on the other hand, increases with an increase in superficial gas velocity.

1999 ◽  
Vol 121 (2) ◽  
pp. 86-90 ◽  
Author(s):  
C. Kang ◽  
W. P. Jepson ◽  
M. Gopal

The effect of drag-reducing agent (DRA) on multiphase flow in upward and downward inclined pipes has been studied. The effect of DRA on pressure drop and slug characteristics such as slug translational velocity, the height of the liquid film, slug frequency, and Froude number have been determined. Experiments were performed in 10-cm i.d., 18-m long plexiglass pipes at inclinations of 2 and 15 deg for 50 percent oil-50 percent water-gas. The DRA effect was examined for concentrations ranging from 0 to 50 ppm. Studies were done for superficial liquid velocities between 0.5 and 3 m/s and superficial gas velocities between 2 and 10 m/s. The results indicate that the DRA was effective in reducing the pressure drop for both upflow and downflow in inclined pipes. Pressure gradient reduction of up to 92 percent for stratified flow with a concentration of 50 ppm DRA was achieved in ±2 deg downward inclined flow. The effectiveness of DRA for slug flow was 67 percent at a superficial liquid velocity of 0.5 m/s and superficial gas velocity of 2 m/s in 15 deg upward inclined pipes. Slug translational velocity does not change with DRA concentrations. The slug frequency decreases from 68 to 54 slugs/min at superficial liquid velocity of 1 m/s and superficial gas velocity of 4 m/s in 15 deg upward inclined pipes as the concentration of 50 ppm was added. The height of the liquid film decreased with the addition of DRA, which leads to an increase in Froude number.


Author(s):  
S. Dhanasekaran ◽  
T. Karunanithi

This investigation reports the experimental and theoretical results carried out to evaluate the volumetric mass transfer coefficient (kLa) in a novel hybrid rotating and reciprocating perforated plate bubble column. Countercurrent condition is performed. kLa is studied by the absorption of oxygen from air into deoxygenated water at room temperature (27 ± 1°C). Effects of agitation level, superficial gas velocity, superficial liquid velocity and plate spacing on kLa were analyzed and found to be significant. With an increase in agitation level at a constant superficial gas and liquid velocities, the breakage process of gas bubbles starts to be more pronounced and intensive oxygen mass transfer occurs. Hence, kLa increases sharply. kLa increases with an increase in superficial gas velocity, due to higher gas holdup and the enhanced breakup of bubbles. Similarly, kLa increases with an increase in superficial liquid velocity and the effect is found to be significant. When plate spacing is decreased (by increasing the number of plates), it is observed that the kLa increases at higher superficial gas velocity and agitation level. Correlation is developed for the determination of kLa and found to concur with experimental results. This correlation can be used for the determination of kLa for this hybrid column with 95% accuracy within the range of variables investigated in this present study.


Author(s):  
Weiling Li ◽  
Chuanwen Zhao ◽  
Ping Lu

Abstract The computational fluid dynamics – bubble population balance model (CFD–BPBM) was employed to predict the hydrodynamic characteristics of a gas–liquid–solid bubble column. A 3D time dependent numerical study was performed and the bubble size distributions at the conditions of different superficial gas velocity (0.089 m/s–0.22 m/s), solid volume fraction (0.03–0.30) and particle density (2500 kg/m3–4800 kg/m3) in the three–phase system were investigated, and the simulation results were compared with the experimental results. The bubble diameters ranging from 1 mm to 64 mm were divided into ten classes. The predicted pressure changing with the bed height had a good agreemeet with the experimental result. The bubble number density predicted decreased when the bubble size increased at each superficial gas velocity, and the bubble coalescence rate became greater than the breakup rate when Ug shifted from 0.089 m/s to 0.16 m/s. The bubble interaction was similar at 0.16 m/s and 0.22 m/s both at particle size dp = 75 μm and 150 μm. The bubble size corresponding to the maximum of the bubble volume fraction increased as Ug increased. The particles can make the bubble break up and coalesce simultaneously when the solid volume fraction was larger than 0.20, and therefore the particles had a contribution to both of the bubble coalescence and breakup in the bubble coalescence regime (Ug = 0.16 m/s). The effect of the particle density was similar with that of the solid volume fraction. Increasing the particle density can enhance the breakup rate of the large bubbles.


Author(s):  
Dhanasekaran S ◽  
Karunanithi T

This investigation reports on the experimental and theoretical investigation carried out to evaluate the bubble diameter and effective interfacial area in a novel Hybrid Rotating and Reciprocating Perforated Plate Bubble Column. Air-water system is used in this investigation. Countercurrent mode is employed. The effects of agitation level, superficial gas velocity and superficial liquid velocity on the bubble size distribution are studied. The mean bubble diameter is predicted using photographic technique. A simple correlation is developed for the determination of mean bubble diameter. It is found that the mean bubble diameter values for hybrid column are 1.8 to 2.5 times smaller when compared with conventional reciprocating plate column. The interfacial area is calculated based on the experimental results of the gas holdup and bubble diameter. Effects of agitation level, superficial gas velocity, superficial liquid velocity and plate free area on the interfacial area have been investigated. Correlations are developed for the determination of interfacial area for both mixer-settler and emulsion regions. It could be noted that the interfacial area for the hybrid column is 3 to 6 times higher in both mixer-settler region and emulsion region than that of conventional reciprocating plate column which is quite large.


Author(s):  
Omar M. Basha ◽  
Badie I. Morsi

AbstractOur rigorously validated Computational Fluid Dynamics (CFD) model (Basha et al. 2016) was previously used to predict the effects of gas sparger designs and internals configurations on the local hydrodynamics in a pilot-scale and a conceptual large-scale slurry bubble column reactors (SBCRs) (Basha and Morsi 2018). In this study, the CFD model was used to predict the effect of incorporating the F-T reaction kinetics on the local hydrodynamics in the pilot-scale (0.3-m ID, 3-m height) and the overall performance of the pilot-scale and an industrial-scale (5.8-m ID, 42-m height) SBCRS, both operating under F-T conditions with iron catalyst.In the pilot-scale SBCR, the CFD simulations were carried out with catalyst concentrations of 5, 10 and 15 vol% and three H2/Co ratios of 1, 1.5 and 2, at temperature of 443 K, pressure of 20.5 bar and a superficial gas velocity of 0.24 m/s. The predictions showed that the presence of chemical reactions decreased the gas holdup and the Sauter mean bubble diameters along the reactor height by an average of 15.4 % and 17.63 %, respectively and strengthened the liquid circulations near the reactor wall. The predictions also showed that the CO and H2conversions increased with increasing the catalyst concentration, and the pilot scale SBCR could produce a maximum of 1.87 tons/day of C5+products at a catalyst concentration of 15 vol%.In the commercial-scale SBCR, the CFD simulations were conducted at a catalyst loading of 10 vol% at a temperature of 528 K, pressure of 29 bar and four superficial gas velocities of 0.12, 0.24, 0.3 and 0.4 m/s. The calculations were completed, however, the contours of the local hydrodynamics were not extracted due to computational and memory limitations associated with generating graphics of such a large and complex reactor geometry. The predictions showed that the CO conversions were 48 %, 59 %, 58 % and 55 %; the H2conversions were 36 %, 51 %, 56 % and 54 % and the C5+products yields were are 275, 576, 627 and 654 ton/day at the superficial gas velocities of 0.12, 0.24, 0.3 and 0.4 m/s, respectively. When comparing the CFD model predictions with those of the 1-D empirical model developed by Sehabiague et al. (Sehabiague et al. 2015) at a superficial gas velocity of 0.24 m/s and catalyst loading of 10 %, the CFD model was found to predict lower CO conversion, higher H2conversion and higher C5+yield.


Author(s):  
Xi Zhang ◽  
Ping Zhu ◽  
Shuaichao Li ◽  
Wenyuan Fan ◽  
Jingyan Lian

Abstract A numerical simulation was performed to study the hydrodynamics of micro-bubble swarm in bubble column with polyacrylamide (PAM) aqueous solution by using computational fluid dynamics coupled with population balance models (CFD-PBM). By considering rheological characteristics of fluid, this approach was able to accurately predict the features of bubble swarm, and validated by comparing with the experimental results. The gas holdup, turbulent kinetic energy and liquid velocity of bubble column have been elucidated by considering the influences of superficial gas velocity and gas distributor size respectively. The results show that with the rise of the superficial gas velocity, the gas holdup and its peak width increase significantly. Especially, the curve peak corresponding to high gas velocity tends to drift obviously toward the right side. Except for the occurrence of a smooth holdup peak at the column center under the condition of the moderate distributor size, the gas holdups for the small and large distributor sizes become flat in the radial direction respectively. The distribution of turbulent kinetic energy presents an increasingly asymmetrical feature in the radial direction and also its variation amplitude enhances obviously with the rise of gas velocity. The increase in gas distributor size can enhance markedly turbulent kinetic energy as well as its overall influenced width. At the low and moderate superficial gas velocity, the curves of the liquid velocity in radial direction present the Gaussian distributions, whereas the perfect distribution always is broken in the symmetry for high gas velocity. Both liquid velocities around the bubble column center and the ones near both column walls go up consistently with the gas distributor size, especially near the walls at the large distributor size condition.


2013 ◽  
Vol 11 (1) ◽  
pp. 47-56 ◽  
Author(s):  
Laleh Hadavand ◽  
Ali Fadavi

Abstract Bubble size has a key role in gas holdup and mass transfer in bubble column reactors. In order to have small and uniform bubbles, a new structure was designed; the reactor operates in two modes, with vibrating sparger and conventional bubble column in which sparger is fixed. In vibrating mode, the sparger vibrates gently during gas entering. The vibrating sparger performs like a paddle, resulting in a forced recirculation of gas–liquid inside the reactor; moreover, the bubble detachment is accelerated. The superficial gas velocity was between 0.003 and 0.013 ms− 1, and the vibration frequency was changed between 0 and 10.3 Hz. The bubble size was measured at three various positions of the reactor height by photographic method and using MATLAB 7.0.1 software. The mass transfer coefficient was determined by means of the dynamic gassing-out method. The results show that the bubbles were bigger in vibrating mode than those working without vibration. The bubble size decreases with increase in height from sparger. Gas holdup increased with increase in superficial gas velocity and vibration frequency. The effect of vibration increased the gas holdup with an average of 70% for all superficial gas velocities. Volumetric mass transfer coefficient was almost stable as vibration frequency increased.


Author(s):  
Abid Akhtar ◽  
Vishnu Pareek ◽  
Moses Tadé

Hydrodynamics study of a continuous bubble chain rising through liquid column has been performed for laboratory scale bubble column using the volume-of-fluid (VOF) approach. The effect of operating and design parameters on the bubble size distribution and rise trajectory has been investigated for air-water system. For the same distributor, simulation results have indicated the formation of small bubbles at low superficial gas velocity and relatively large bubbles at higher velocities. The increase in the hole-size of distributor has shown similar behaviour. Analysis of bubble trajectories for different superficial gas velocities and distributors has demonstrated an oscillatory behaviour exhibited by small bubbles formed at low superficial gas velocity. A reasonable agreement between the predicted values of gas hold-up with the experimental work has validated the present model.


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