scholarly journals Non-Steady First Matrix Cracking of Fiber-Reinforced Ceramics

Author(s):  
Huan Wang

Matrix cracking affects the reliability and safety of fiber-reinforced ceramic-matrix composites during operation. The matrix cracking can be divided into two types, that is, steady state crack and non-steady state cracking. This chapter is about the non-steady stable cracking of fiber-reinforced CMCs. The micro stress field of fiber, matrix, and interface shear stress along the fiber direction is analyzed using the shear-lag model. The relationship between the crack opening displacement and the crack surface closure traction is derived. The experimental first matrix cracking stress of different CMCs are predicted.

1994 ◽  
Vol 365 ◽  
Author(s):  
Sawai Danchaivijit ◽  
L-Y. Chao ◽  
D. K. Shetfty

ABSTRACTMatrix cracking from controlled through cracks with bridging filaments was studied in a model unidirectional composite of SiC filaments in an epoxy-bonded alumina matrix. An unbonded, frictional interface was produced by moderating the curing shrinkage of the epoxy with the alumina filler and coating the filaments with a releasing agent. Uniaxial tension test specimens (2.5 × 25 × 125 mm) with filament-bridged through cracks were fabricated by a novel two-step casting technique involving casting, precracking and joining of cracked and uncracked sections. Distinct matrix-cracking stresses, corresponding to the extension of the filamentbridged cracks, were measured in uniaxial tension tests using a high-sensitivity extensometer. The crack-length dependence of the matrix-cracking stress was found to be in good agreement with the prediction of a fracture-mechanics analysis that employed a new crack-closure force - crack-opening displacement relation in the calculation of the stress intensity for fiber-bridged cracks. The prediction was based on independent experimental measurements of the matrix fracture toughness (Kcm), the interfacial sliding friction stress (τ) and the residual stress in the matrix (σmI). The matrix-cracking stress for crack lengths (2a) greater than 3 mm was independent of the crack length and agreed with the prediction of the steady-state theory of Budiansky, Hutchinson and Evans[2]. Tests on specimens without the deliberately introduced cracks indicated a matrix-cracking stress significantly higher than the steady-state stress.


2021 ◽  
Author(s):  
S. P. Jordan ◽  
S. P. Jeffs ◽  
C. D. Newton ◽  
L. Gale ◽  
P. I. Nicholson ◽  
...  

Abstract Ceramic matrix composites can offer clear potential for a variety of engineering applications where the temperature capabilities of conventional metals are exceeded. Continued mechanical characterisation is essential to gain an understanding of their associated damage and failure mechanisms across a wide range of representative temperatures. The present paper will report ongoing research to characterize the initiation of matrix cracking at room temperature under tensile stress and subsequent damage development under fatigue loading in a SiCf/SiC composite. Imaging and mechanical property data were obtained via in-situ loading within a scanning electron microscope. The temporal nature of damage development was also recorded through the selective employment of acoustic emission. Metrics to describe the spatial distribution of cracks, crack lengths and crack opening displacement under load will be presented. The inspections also provided detailed evidence of the associated crack closure phenomena. The understanding of matrix crack saturation and matrix/fibre interfacial mechanics will be explored, together with the implications for the use of X-ray tomographic inspection of engineering components during service. The potential for these emergent techniques as a basis for future CMC characterization, via automated image recognition and machine learning, will be highlighted.


2015 ◽  
Vol 83 (1) ◽  
Author(s):  
Lucas R. Hansen ◽  
Anthony M. Waas

During progressive cracking of cross-ply ceramic matrix composites (CMCs), load is transferred from the fiber to the matrix in the longitudinal (0 deg) ply via shear through a compliant interphase layer, also referred to as the coating. In the material system of interest, this coating has significant thickness relative to the fiber diameter. The damage process in the cross-ply CMC is observed to be as follows: (1) elastic deformation, (2) cracking of the transverse plies, (3) matrix cracking within the longitudinal plies, (4) failure of longitudinal fibers, and (5) pullout of the cracked fibers from the matrix. In this paper, the focus is on the longitudinal (0 deg) ply. Existing shear-lag models do not fully represent either the stress transfer through the coating or the true accumulations of shear and normal stresses in the matrix. In the current study, a model is developed that takes into account both of these factors to provide a more accurate, analytical representation of the stress distribution and progressive damage accumulation in a longitudinal CMC ply.


1995 ◽  
Vol 409 ◽  
Author(s):  
Chun-Hway Hsueh

AbstractCriteria for progressive debonding at the fiber/matrix interface with friction along the debonded interface are considered for fiber-reinforced ceramic composites. The energy-based criterion is adopted to analyze the debond length, the crack-opening displacement, and the displacement of the composite due to interfacial debonding. The analytical solutions are identical to those obtained from the mismatch-strain criterion, in which interfacial debonding is assumed to occur when the mismatch in the axial strain between the fiber and the matrix reaches a critical value. Furthermore, the mismatch-strain criterion is found to bear the same physical meaning as the strength-based criterion.


2010 ◽  
Vol 73 ◽  
pp. 65-71 ◽  
Author(s):  
Jalal El Yagoubi ◽  
Jacques Lamon ◽  
Jean Christophe Batsale

Ceramic matrix composites (CMC) are very attractive materials for structural applications at high temperatures. Not only must CMC be damage tolerant, but they must also allow thermal management. For this purpose heat transfers must be controlled even in the presence of damage. Damage consists in multiple cracks that form in the matrix and ultimately in the fibers, when the stresses exceed the proportional limit. Therefore the thermal conductivity dependence on applied load is a factor of primary importance for the design of CMC components. This original approach combines a model of matrix cracking with a model of heat transfer through an elementary cracked volume element containing matrix crack and an interfacial crack. It was applied to 1D composites subject to tensile ant thermal loading parallel to fiber direction in a previous paper. The present paper compares predictions to experimental results.


2020 ◽  
Vol 39 (1) ◽  
pp. 189-199
Author(s):  
Longbiao Li

AbstractIn this paper, the temperature-dependent matrix multicracking evolution of carbon-fiber-reinforced silicon carbide ceramic-matrix composites (C/SiC CMCs) is investigated. The temperature-dependent composite microstress field is obtained by combining the shear-lag model and temperature-dependent material properties and damage models. The critical matrix strain energy criterion assumes that the strain energy in the matrix has a critical value. With increasing applied stress, when the matrix strain energy is higher than the critical value, more matrix cracks and interface debonding occur to dissipate the additional energy. Based on the composite damage state, the temperature-dependent matrix strain energy and its critical value are obtained. The relationships among applied stress, matrix cracking state, interface damage state, and environmental temperature are established. The effects of interfacial properties, material properties, and environmental temperature on temperature-dependent matrix multiple fracture evolution of C/SiC composites are analyzed. The experimental evolution of matrix multiple fracture and fraction of the interface debonding of C/SiC composites at elevated temperatures are predicted. When the interface shear stress increases, the debonding resistance at the interface increases, leading to the decrease of the debonding fraction at the interface, and the stress transfer capacity between the fiber and the matrix increases, leading to the higher first matrix cracking stress, saturation matrix cracking stress, and saturation matrix cracking density.


Author(s):  
S. A. Bortz

Experiments have been performed which indicate the potential of metal-fiber reinforced-ceramic matrix composites for use as a high temperature structural matrix. The results of this work reveal that metal-fiber reinforced ceramics obey compostie theory, and that after cracks occur in the matrix, a pseudo-ductility can be introduced into the composite. This toughness can be predicted from equations of work required to pull the fibers through the matrix. The relationship between strength, toughness, and crack depths, are dependent on the inter-facial bond between the fibers and matrix as well as fiber diameter and length. Based on the results of these experiments, multicomponent materials with superior resistance to failure from oxidation, thermal shock, and high mechanical stresses in air above 2400 F can be postulated. These materials have potential for use as gas turbine engine vanes.


1993 ◽  
Vol 115 (1) ◽  
pp. 91-102 ◽  
Author(s):  
A. Chulya ◽  
J. P. Gyekenyesi ◽  
R. T. Bhatt

The mechanical behavior of continuous fiber-reinforced SiC/RBSN composites with various fiber contents is evaluated. Both catastrophic and noncatastrophic failures are observed in tensile specimens. Damage and failure mechanisms are identified via in-situ monitoring using NDE techniques throughout the loading history. Effects of fiber/matrix interface debonding (splitting) parallel to the fibers are discussed. Statistical failure behavior of fibers is also observed, especially when the interface is weak. Micromechanical models incorporating residual stresses to calculate the critical matrix cracking strength, ultimate strength, and work of pull-out are reviewed and used to predict composite response. For selected test problems, experimental measurements are compared to analytic predictions.


2001 ◽  
Author(s):  
B. Yang ◽  
S. Mall

Abstract The present study develops a cohesive-shear-lag model to analyze the cycling stress-strain behavior of unidirectional fiber-reinforced ceramic matrix composites. The model, as a modification to a classical shear-lag model, takes into account matrix cracking, partial interfacial debonding, and partial breakage of fibers. The statistical nature of partial breakage of fibers is modeled by using a cohesive force law. The validity of the model is demonstrated by investigating stress-strain hysteresis loops of a unidirectional fiber-reinforced ceramic-glass matrix composite, SiC/1723. This example demonstrates the capability of the proposed model to characterize damage and deformation mechanisms of ceramic matrix composites under tension-tension cycling loading. The dominant progressive damage mechanism with cycling in this case is shown to be accumulation of fibers breakage, accompanied by increase in interfacial debonding and smoothening of frictional debonded interface.


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