Fabrication of grain refiners with a high volume fraction of Al2.7Fe0.3Ti heterogeneous nucleation site particles by spark plasma sintering

2018 ◽  
Vol 58 (SA) ◽  
pp. SAAC04 ◽  
Author(s):  
Yoshimi Watanabe ◽  
Syusuke Taniai ◽  
Hisashi Sato
2020 ◽  
Vol 321 ◽  
pp. 03023
Author(s):  
Yoshimi Watanabe ◽  
Miwa Hattori ◽  
Tadachika Chiba ◽  
Hisashi Sato

In our previous study, the effects of TiC heterogeneous nucleation site particles on formability and microstructure of additive manufactured (AMed) Ti-6Al-4V products were studied. It was found that the addition of TiC particles decreased the grain size of primary β phase in AMed Ti-6Al-4V samples, since TiC particles act as heterogeneous nucleation sites. It is also found that the density of AMed Ti-6Al-4V samples could be increased by addition of TiC particles. It is expected that solid-state β-grain growth by the high temperature thermal cycles associated with layer-by-layer manufacturing can be suppressed by the pinning effect of TiC heterogeneous nucleation site particles. In this study, the pinning effect of heterogeneous nucleation site particles on microstructure of Ti at elevated temperatures is studied. For this purpose, Ti-0.3vol%TiC samples fabricated by spark plasma sintering (SPS) are used as the model materials, and microstructure and hardness of the samples heat treated at elevated temperatures are studied.


2006 ◽  
Vol 313 ◽  
pp. 171-176 ◽  
Author(s):  
X.F. Gu ◽  
Lian Meng Zhang ◽  
Mei Jun Yang ◽  
Dong Ming Zhang

SiCp/Al composites containing high volume fraction of SiC particles were fabricated by spark plasma sintering (SPS), and their thermophysical properties, such as thermal conductivity (TC) and coefficient of thermal expansion (CTE), were characterized. High relative density (R-D) of composites was successfully achieved through the optimization of sintering parameters, such as sintering temperature, sintering pressure and heating rate. The measured TCs of SiCp/Al composites fabricated by SPS are higher than 195W/m.k, no matter the volume fraction of SiC particles is high or low as long as the R-D is higher than 95%. The measured CTEs of SiCp/Al composites are in good agreement with the estimated values based on Kerner,s model. The high volume fraction of SiCp/Al composites are a good candidate material to substitute for conventional thermal management materials in advanced electronic packages due to its tailorable thermophysical properties.


2017 ◽  
Vol 24 (Supp02) ◽  
pp. 1850022
Author(s):  
MAOYUAN LI ◽  
LIN LU ◽  
ZHEN DAI ◽  
YIQIANG HONG ◽  
WEIWEI CHEN ◽  
...  

Amorphous Al–Cu–Ti metal foams were prepared by spark plasma sintering (SPS) process with the diameter of 10[Formula: see text]mm. The SPS process was conducted at the pressure of 200 and 300[Formula: see text]MPa with the temperature of 653–723[Formula: see text]K, respectively. NaCl was used as the space-holder, forming almost separated pores with the porosity of 65 vol%. The microstructure and mechanical behavior of the amorphous Al–Cu–Ti metal foams were systematically investigated. The results show that the crystallinity increased at elevated temperatures. The effect of pressure and holding time on the crystallization was almost negligible. The intermetallic compounds, i.e. Al–Ti, Al–Cu and Al–Cu–Ti were identified from X-ray diffraction (XRD) patterns. It was found that weak adhesion and brittle intermetallic compounds reduced the mechanical properties, while lower volume fraction and smaller size of NaCl powders improved the mechanical properties.


2010 ◽  
Vol 654-656 ◽  
pp. 819-822
Author(s):  
Genki Kikuchi ◽  
Hiroshi Izui ◽  
Yuya Takahashi ◽  
Shota Fujino

In this study, we focused on the sintering performance of Ti-4.5Al-3V-2Mo-2Fe (SP-700) and mechanical properties of SP-700 reinforced with titanium boride (TiB/SP-700) fabricated by spark plasma sintering (SPS). TiB whiskers formed in titanium by a solid-state reaction of titanium and TiB2 particles were analyzed with scanning electron microscopy and X-ray diffraction. The TiB/SP-700 was sintered at temperatures of 1073, 1173, and 1273 K and a pressure of 70 MPa for 10, 30, and 50 min. The volume fraction of TiB ranged from 1.7 vol.% to 19.9 vol.%. Tensile tests of TiB/SP-700 were conducted at room temperature, and the effect of TiB volume fraction on the tensile properties was investigated.


2015 ◽  
Vol 825-826 ◽  
pp. 182-188 ◽  
Author(s):  
Lutz Krüger ◽  
Steffen Grützner ◽  
Sabine Decker ◽  
Ines Schneider

Composite materials, which consist of a metastable austenitic TRIP-steel matrix (CrMnNi TRIPsteel; TRansformation Induced Plasticity) reinforced by alumina particles (25 vol.% ceramic, designated as AT 25/75) and reinforced by alumina and MgO partially stabilized zirconia particles (Mg-PSZ) (35 vol.% ceramic, designated as AT 25/75 + MgPSZ) were synthesized through spark plasma sintering (SPS). In the AT 25/75 + MgPSZ, the steel particles were mainly surrounded by alumina. Hence, mostly steel/alumina and alumina/MgPSZ interfaces existed. The mechanical behavior of the as-sintered samples was characterized by compression tests at room temperature and 40 °C and in a range of strain rates between 103s-1and 103s1. The influence of the ceramic content, strain rate and temperature on TRIP-effect of the steel matrix was investigated. Due to the increasing ceramic volume fraction, AT 25/75 + MgPSZ exhibits the highest compressive yield strength under all loading conditions and no strain rate sensitivity. This composite showed no measurable TRIP-effect, due to the low fracture strain. The deformation-induced α’martensite within the steel particles in pure steel and AT 25/75 primary depends on the testing temperature and the strain rate. This is attributed to an increase of stacking fault energy with rising temperature. High strain rates cause adiabatic heating, counteracting the martensitic transformation.


2006 ◽  
Vol 313 ◽  
pp. 105-108 ◽  
Author(s):  
Lian Meng Zhang ◽  
Mei Juan Li ◽  
Qiang Shen ◽  
T. Li ◽  
M.Q. Yu

Aluminum nitride-boron nitride (AlN/BN) composite ceramics were prepared by spark plasma sintering (SPS). The sintering behaviors of AlN/BN composites with 5~15% volume fraction of BN were studied. The influences of BN content, as well as the sintering temperature on the density, microstructure, mechanical strength, thermal conductivity and machinability of the composites were also investigated. The results showed that the full densification of AlN/BN composite ceramics could be realized by SPS technique at the temperature no higher than 1800°C for 3 minutes. The thermal conductivity of AlN/BN composites is in the range of 66~79W/mK, and AlN/BN composites can be cut or drilled by carbides or even steel tools when BN content is 15% volume fraction. The mechanical strength of AlN/BN composites is about 330MPa and is not remarkably affected by the addition of BN. The improvement of mechanical properties of AlN/BN composite ceramics is due to the fine and homogenous microstructure developed in the SPS process.


2010 ◽  
Vol 1276 ◽  
Author(s):  
I. I. Santana García ◽  
V. Garibay Febles ◽  
H. A. Calderon

AbstractComposites of M-2.5 mol. % Fullerene C60 composites (where M= Fe or Al) are prepared by mechanical milling and Spark Plasma Sintering (SPS). The SPS technique has been used to consolidate the resulting powders and preserve the massive nanostructure. Results of X-Ray Diffraction and Raman Spectroscopy show that larger milling balls (9.6 mm in diameter) produce transformation of the fullerene phase during mechanical milling. Alternatively smaller milling balls (4.9 mm in diameter) allow retention of the fullerene phase. SEM shows homogeneous powders with different particle sizes depending on milling times. Sintering produces nanostructured composite materials with different reinforcing phases including C60 fullerenes, diamonds and metal carbides. The presence of each phase depends characteristically on the energy input during milling. Transmission Electron Microscopy (TEM) and Raman Spectroscopy show evidence of the spatial distribution and nature of phases. Diamonds and carbides can be identified for the sintered Fe containing composites with a relatively high volume fraction.


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