Interfacial reactions between impurities and slag onset of Si purification by slag addition

The interfacial reactions between impurities (Al and Ti) and slag onset of Si purification by 51 mol% SiO2–34 mol% CaO–15 mol% MgO slag addition were studied to enhance impurity removal efficiency from Si. The Al distribution behavior at the Si/Slag interface was investigated; a short reaction time (10 s) resulted in the formation of successive SiO2–CaO–MgO–Al2O3 layers in the slag with a thickness of 10 µm; increasing the reaction time (60 s) resulted in the entire ternary slag being changed into SiO2–CaO–MgO–Al2O3 quaternary slag due to the diffusion of Al2O3. It was shown that the highest impurity removal rate of Al could be achieved at the onset of the slag refining process. Based on the Ti distribution at the Si/slag interface, the slag refinement with 51 mol% SiO2–34 mol% CaO–15 mol% MgO had no effect on Ti removal.

Evolution of the Non-metallic Inclusions Influenced by Slag-Metal Reactions in Ti-Containing Ferritic Stainless Steel

Laboratory experiment and thermodynamic calculation for the Ti-containing 24 mass pct Cr ferritic stainless steel with a CaO-SiO2-Al2O3-MgO system slag were performed to investigate the effect of slag addition on the inclusion characteristics in molten steel. The morphology, composition, and size evolution of inclusions in steel samples were analyzed in three-dimensional by the electrolytic extraction method and in two-dimensional by the automatic analysis method. The results showed that the Ti content significantly decreased after the slag addition. However, the change of the Si content showed an opposite tendency. The decrease of the Ti content in steel was due to the reduction of SiO2 and Al2O3 in the slag by dissolved Ti in steel. An increase of the TiO2 content in the slag can decrease the Ti loss in steel based on the slag-steel kinetic analysis. The total O content in the steel melt decreased from 62 to 26 ppm, and the steel cleanliness was improved, since the number density of inclusions decreased after the slag refining. The results of a kinetic analysis showed that the rate-determining step of the oxidation of Ti in the steel and the reduction of SiO2 in the slag were the mass transfer on the slag side. In addition, high Ti2O3-containing inclusions were found to be transformed to Cr2O3-Ti2O3-Al2O3 and Cr2O3-Ti2O3-SiO2 system inclusions after the slag addition. The Al2O3 contents in inclusions increased while the Ti2O3 contents decreased with time. However, there were some amount of high melting point inclusions with high Al2O3 content, which were not what we expected. When plotted on logarcxithmic scales, the mole ratio $$X_{{{\text{Al}}_{2} {\text{O}}_{3} }} /(X_{{{\text{Ti}}_2 {\text{O}}_{3} }} \cdot X_{{{\text{Cr}}_{2} {\text{O}}_{3} }} )$$ X Al 2 O 3 / ( X Ti 2 O 3 · X Cr 2 O 3 ) values of the inclusions were expressed as a linear function of the $$a_{\text{Al}}^{2} /(a_{Ti}^{2} \cdot a_{\text{Cr}}^{2} \cdot a_{\text{O}}^{3} )$$ a Al 2 / ( a Ti 2 · a Cr 2 · a O 3 ) values of the steel melts with a slope of unity, which was theoretically expected.

Effects of La2O3 Addition into CaO-SiO2 Slag: Structural Evolution and Impurity Separation from Si-Sn Alloy

Boron (B) and phosphorus (P) are the most problematic impurities to be removed in the production of solar-grade silicon by the metallurgical process. In this work, the distribution of B and P between CaO-(La2O3)-SiO2 slags and Si-10 mass pct Sn melt was experimentally studied. B distribution coefficient increased from 2.93 in binary CaO-SiO2 slag to 3.33 and 3.65 with 2 and 10 mass pct La2O3 additions, respectively. In the followed acid-leaching experiments, the slag-treated Si-Sn alloys exhibited higher B and P removal than that of the initial alloy without slag treatment. Molecular dynamics simulations were performed to study the effect of La2O3 addition on the slag structural and transport properties. A novel oxygen classification method was proposed to distinguish the different structural roles of La and Ca in the CaO-La2O3-SiO2 system. It was found that La3+ prefers to stay in the depolymerized region, mostly connects with 6-7 non-bridging oxygen, and requires a weak charge compensation with Ca2+. Possible silicothermic reduction was evaluated to discuss the slag chemistry and the mass transfer between slag and metal phase. A thermodynamic model was derived to theoretically study the alloying effect on impurity distribution in slag refining where positive interaction coefficient and high alloying concentration were found most beneficial to improve the impurity removal.

An influence of slag refining on the structure and mechanical properties of the brass CuZn39Pb2

The results presented in the dissertation show the influence of a kind and concentration of the flux added during the process of the lead brass smelting on its structure, chemical composition and mechanical properties—hardness and strength. A positive refining, structure, mechanical properties, brass influence of the refining and modification process manifested in an improvement of mechanical properties as well as an increase of the structure, chemical composition and mechanical properties homogeneity in the entire volume of the ingot has been proven. The influence of the flux concentration on the structure and mechanical properties of the alloy was determined. The optimal flux concentration improving the tested properties was established.

Effects of Slag Treatment Conditions on Boron Removal from Metallurgical Silicon by United Gas-slag Refining Technology

Impurities in industrial silicon strongly affect the performance and use value of silicon products, so that raw industrial silicon must be refined to reduce the impurity content and improve its quality. In this work, the effect of the conditions of the refining process on the removal of impurities was studied. The slag agent and industrial silicon powder are uniformly mixed, and a mixed gas of Ar-H 2 O-O 2 is blown into the melt for refining experiments when the set refining temperature is reached. 3% mass fraction high-purity boron powder is pre-melted into industrial silicon raw materials to prepare Si-3%B alloy raw materials, and then the Si-3%B alloy raw materials are refined and pickled with CaO-SiO 2 -CaCl 2 . The composition of the slag agent, the slag-agent-to-silicon mass ratio, the refining time, and the refining temperature conditions were explored, and the best efficiency of boron removal was found to be 96.77%, with the boron content in silicon decreased from 22 ppmw to the lowest value of 0.6 ppmw. The boron content in refined silicon shows a clear decrease, demonstrating that slag-making gas blowing refining is effective for the removal of impurities in industrial silicon.