Dynamic responses of elastic marine propellers in non-uniform flows

This paper focuses on the development of a three-dimensional panel method in time and frequency domains combined with the finite element method for analyzing the hydroelastic responses of rotating marine propellers in the wake of ships. A fully non-penetration boundary condition imposed on the deformed blade surface is conducted, in which the corrections of both the incoming flow velocities and the normal vectors imposed on the deformed and undeformed blade surface are taken into account. The added-mass and -damping matrices due to strongly coupled fluid-structure interaction are considered. Results of the present method are compared with experimental data available in the literature. It is observed that the fully non-penetration boundary condition applied on the deformed blade surface should be imposed to predict the unsteady performance of elastic propellers, which is due to the change of the added damping predicted by considering different non-penetration boundary conditions.

A REVIEW OF METHODS FOR HYDRO-ACOUSTIC ANALYSIS OF NON-CAVITATING MARINE PROPELLERS

Underwater Radiated Noise (URN) emanating from surface and underwater marine platforms has become a significant concern for all the Nations in view of the global requirement to minimise the increasing adverse impact on marine mammals and fishes and maintain ecological balance in the ‘Silent’ ocean environment. Ambient noise level in the sea, in 10 to 300 Hz frequency band, has increased by 20 to 30 dB due to shipping (Wittekind, 2009). Marine propeller (in non- cavitating and cavitating regime) is a potential contributor to the ships noise and a lot of scientific research has been undertaken and considerable progress has been achieved in estimating the hydro-acoustic performance of marine propellers. In light of this, the scope of this paper is to review and critically examine the various methods used for estimating the hydro-acoustic performance of marine propellers, particularly in the non-cavitating regime, over the past many years. This review paper brings out the details, applicability, merits and demerits of various methods, extrapolation laws to obtain full scale results, scientific conclusion of all the know-how on this subject and the scope of further research as perceived by the authors. This paper also presents a numerical methodology to estimate the noise radiated by a DTMB 4119 model propeller in the non-cavitating regime in open water condition. The hydrodynamic analysis of the propeller was performed using commercial CFD software STARCCM+, closure was achieved using standard k-ε turbulence model and hydro-acoustic predictions have been performed using FWH acoustic analogy. The results compare very well with the published literature.

PROPELLER CAVITATION AND INDUCED VIBRATION

The demand to increase the efficiency of propellers has led to optimized propeller blade designs finding their way into the construction of high-powered commercial vessels, such as containers or LNG carriers and certain categories of passenger vessels, to mention but a few. It has become increasingly common to see the propeller tip rotate closer to the hull surface, sweeping the thick turbulent boundary layer attached to the hull, causing fluid structure interaction. At the same time, increasing the loading on marine propellers can lead to problems, such as noise, hull vibration, and cavitation. The degree above which, such phenomena as propeller cavitation can be the main perpetrators for intensive vibration during operation, their diagnosis and the solutions to mitigate this risk, such as the use of vortex generators, are discussed here, taking into account cost and longevity of the vessel as well as the involvement of classification rules.

Improved Prediction of Sheet Cavitation Inception Using Bridged Transition Sensitive Turbulence Model and Cavitation Model

Sheet cavitation inception can be influenced by laminar boundary layer flow separation under Reynolds numbers regimes with transitional flow. The lack of accurate prediction of laminar separation may lead to massive over-prediction of sheet cavitation under certain circumstances, including model scale hydrofoils and marine propellers operating at relatively low Reynolds number. For non-cavitating flows, the local correlation based transition model, γ−Reθ transition model, has been found to provide predictions of laminar separation and resulting boundary layer transition. In the present study, the predicted laminar separation using γ−Reθ transition model is bridged with a cavitation mass transfer model to improve sheet cavitation predictions on hydrofoils and model scale marine propellers. The bridged model is developed and applied to study laminar separation and sheet cavitation predictions on the NACA16012 hydrofoil under different Reynolds numbers and angles of attack. As a reference case, the open case of the PPTC VP1304 model scale marine propeller tested on an inclined shaft is studied. Lastly as an application case, the predictions of cavitation on a commercial marine propeller from Kongsberg is presented for model scale conditions. Simulations using the bridged model and the standard unbridged approach with k−ωSST turbulence model are performed using the open-source package OpenFOAM, both using the Schnerr–Sauer cavitation mass transfer model, and the respective results are compared with available experimental results. The predictions using the bridged model agree well compared to experimental measurements and show significant improvements compared to the unbridged approach.

Scale-Resolving Simulations of a Circular Cylinder Subjected to Low Mach Number Turbulent Inflow

Inflow turbulence is relevant for many engineering applications relating to noise generation, including aircraft wings, landing gears, and non-cavitating marine propellers. While modelling of this phenomenon is well-established for higher Mach number aerospace problems, lower Mach number applications, which include marine propellers, still lack validated numerical tools. In order to develop these simplified cases for which extensive measurement data are available can be used. This paper investigates the effect of inflow turbulence on a circular cylinder at a Reynolds number of 14,700, a Mach number of 0.029, and with inflow turbulence intensities ranging between 0% and 22%. In the present work focus is put on the hydrodynamics aspect, with the aim of addressing radiated noise in a later study. The flow is simulated using the partially averaged Navier Stokes equations, with turbulence inserted using a synthetic inflow turbulence generator. Results show that the proposed method can successfully replicate nearfield pressure variations and relevant flow features in the wake of the body. In agreement with the literature, increasing inflow turbulence intensity adds broadband frequency content to all the presented fluctuating flow quantities. In addition, the applied variations in inflow turbulence intensity result in a major shift in flow dynamics around a turbulence intensity of 15%, when the dominant effect of von Kármán vortices on the dominant flow dynamics becomes superseded by freestream turbulence.

Mesh Properties for RANS Simulations of Airfoil-Shaped Profiles: A Case Study of Rudder Hydrodynamics

A good mesh is a prerequisite for achieving reliable results from Computational Fluid Dynamics (CFD) calculations. Mesh properties include mesh types, computational domain sizes, and node distributions. However, in literature, we found no clear consensus about what these properties should be. In this article, we performed a case study on ship rudders to determine what the suitable mesh properties are for airfoil-shaped profiles. A classic NACA 0012 profile is chosen as an example, and commercial packages ANSYS ICEM are applied for meshing with an ANSYS Fluent solver. With a strategy in consideration of relationships among different mesh properties, a comprehensive parametric investigation is conducted to study the impacts of these properties on the accuracy of rudder hydrodynamic coefficients obtained by CFD methods. The step-by-step study outputs recommended Reynolds numbers, domain sizes, and near- and far-field node distributions for mesh types with distinct topology structures, i.e., C-mesh, O-mesh, H-mesh, and Hybrid-mesh. Specifically, the study shows that a critical Reynolds number is needed for the perspective of efficiency, while a domain extending 60 times of the chord length enables the boundary effects to be negligible. As for node distributions, the near-field nodes should be treated carefully, compared with those in the far-field. After that, corresponding mesh properties for different calculation objectives are illustrated in detail based on the characteristics of mesh types mentioned above. With the proposed strategy for mesh refinements, impacts of different mesh properties on rudder hydrodynamics are clarified and recommended settings are applicable for other airfoil-shaped profiles such as wind turbines and marine propellers.

Numerical Study on Multiple-Blade-Rate Unsteady Propeller Forces for Underwater Vehicles

The unsteady propeller forces of an underwater vehicle were numerically simulated using computational fluid dynamics to investigate the effects of the axial location of the stern planes. A benchmark study was undertaken using a three-bladed propeller; experimental results of the nominal inflow wake profile were analyzed and the unsteady propeller forces were measured. The numerical method was applied to predict the unsteady propeller forces in the SUBOFF model’s wake by varying the axial locations of the stern planes. Several remarks were made on the primary harmonics of the hull’s wakes and blade-rate propeller forces. Introduction The hydroacoustic noise, which matches multiples of the number of propeller blades and its rotational speed, known as “blade-rate (BR) noise,” has been increasingly used to manage hydroacoustics for naval vessels. BR noise can be caused by alternating blade loads owing to fluctuations in the angle of attack of the blades because marine propellers are operated in the nonuniform wake of ships’ hulls. The unsteady blade load produces unsteady propeller forces that are transmitted via the propeller shaft and bearing, thus producing undesirable vibration and noise. Although the resultant BR noise is a common issue for marine vessels, in particular, submarines and other underwater vehicles deployed for undersea defense systems and oceanographic survey systems require strict specifications for the acoustic signature. Therefore, the unsteady propeller forces must be improved for reduced detectability, because the vehicles should be able to operate without being discovered while sonar detection technology continues to improve.