The Effect of Laser Nitriding on Surface Characteristics and Wear Resistance of NiTi Alloy with Low Power Fiber Laser

The laser nitriding was performed in nitrogen gas at room temperature (20 °C) and low temperature (−190 °C) by a low power fiber laser to modify the wear and abrasion resistance of NiTi alloy. The surface roughness and element composition were analyzed by roughness device and energy-dispersive X-ray spectroscopy respectively. The results of roughness show that laser treatment can change the surface roughness due to the laser remelting. The effect of laser nitriding on the microhardness, friction coefficient, and worn scars of NiTi alloy was also studied, which shows that the microhardness of the NiTi alloy increases after laser nitriding. The optical microscope and scanning electron microscope were used to characterize the surface of NiTi alloy after wear testing to observe the microstructure of worn scars. The results show that the laser nitriding with different parameters can induce a nitride layer with different thicknesses and the higher energy deposition is the key factor for the formation of the nitride layer, which can decrease the friction coefficient and reduce wear loss during the application of NiTi alloy. The improvement of wear resistance can be attributed to the hard nitriding layer.

Effect of Laser Heat-Treatment and Laser Nitriding on the Microstructural Evolutions and Wear Behaviors of AISI P21 Mold Steel

Laser heat-treatment and laser nitriding were conducted on an AISI P21 mold steel using a high-power diode laser with laser energy densities of 90 and 1125 J/mm2, respectively. No change in surface hardness was observed after laser heat-treatment. In contrast, a relatively larger surface hardness was measured after laser nitriding (i.e., 536 HV) compared with that of the base metal (i.e., 409 HV). The TEM and electron energy loss spectroscopy (EELS) analyses revealed that laser nitriding induced to develop AlN precipitates up to a depth of 15 μm from the surface, resulting in surface hardening. The laser-nitrided P21 exhibited a superior wear resistance compared with that of the base metal and laser heat-treated P21 in the pin-on-disk tribotests. After 100 m of a sliding distance of the pin-on-disk test, the total wear loss of the base metal was measured to be 0.74 mm3, and it decreased to 0.60 mm3 for the laser-nitrided P21. The base metal and laser heat-treated P21 showed similar wear behaviors. The larger wear resistance of the laser-nitrided P21 was attributed to the AlN precipitate-induced surface hardening.