Phase controlled synthesis of transition metal carbide nanocrystals by ultrafast flash Joule heating

Nanoscale carbides enhance ultra-strong ceramics and show activity as high-performance catalysts. Traditional lengthy carburization methods for carbide syntheses usually result in coked surface, large particle size, and uncontrolled phase. Here, a flash Joule heating process is developed for ultrafast synthesis of carbide nanocrystals within 1 s. Various interstitial transition metal carbides (TiC, ZrC, HfC, VC, NbC, TaC, Cr2C3, MoC, and W2C) and covalent carbides (B4C and SiC) are produced using low-cost precursors. By controlling pulse voltages, phase-pure molybdenum carbides including β-Mo2C and metastable α-MoC1-x and η-MoC1-x are selectively synthesized, demonstrating the excellent phase engineering ability of the flash Joule heating by broadly tunable energy input that can exceed 3000 K coupled with kinetically controlled ultrafast cooling (>104 K s−1). Theoretical calculation reveals carbon vacancies as the driving factor for topotactic transition of carbide phases. The phase-dependent hydrogen evolution capability of molybdenum carbides is investigated with β-Mo2C showing the best performance.

Carbide Precipitation in a Low Alloyed Steel during Aging Studied by Atom Probe Tomography and Thermodynamic Modeling

Carbide precipitation in martensitic low alloyed steels contributes to the mechanical properties through precipitation hardening. A high number density of carbides is desired to maximize the hardening effect, which is achieved through the precipitation of carbides on the dislocations in the martensitic structure. In this study, the nucleation, growth, and coarsening of vanadium and molybdenum carbides during aging at 600 °C for periods up to four weeks were investigated. The work covers characterization with atom probe tomography, which showed that the nucleation of V and Mo rich MC/M2C carbides takes place on dislocations. The growth of these carbides proceeds by the diffusion of elements to the dislocations, which has been modeled using Dictra software, confirming the rate of the reaction as well as the depletion of carbide formers in the matrix. For longer aging times, particle coarsening will decrease the number density of particles with a transition from dislocation-based carbides to separate rounded carbides.

Simple Synthesis of Molybdenum Carbides from Molybdenum Blue Nanoparticles

In recent years, much attention has been paid to the development of a new flexible and variable method for molybdenum carbide (Mo2C) synthesis. This work reports the applicability of nano-size clusters of molybdenum blue to molybdenum carbide production by thermal treatment of molybdenum blue xerogels in an inert atmosphere. The method developed made it possible to vary the type (glucose, hydroquinone) and content of the organic reducing agent (molar ratio R/Mo). The effect of these parameters on the phase composition and specific surface area of molybdenum carbides and their catalytic activity was investigated. TEM, UV–VIS spectroscopy, DTA, SEM, XRD, and nitrogen adsorption were performed to characterize nanoparticles and molybdenum carbide. The results showed that, depending on the synthesis conditions, variants of molybdenum carbide can be formed: α-Mo2C, η-MoC, or γ-MoC. The synthesized samples had a high specific surface area (7.1–203.0 m2/g) and meso- and microporosity. The samples also showed high catalytic activity during the dry reforming of methane. The proposed synthesis method is simple and variable and can be successfully used to obtain both Mo2C-based powder and supports catalysts.

Recent Advances in Molybdenum-Based Materials for Lithium-Sulfur Batteries

Lithium-sulfur (Li-S) batteries as power supply systems possessing a theoretical energy density of as high as 2600 Wh kg−1 are considered promising alternatives toward the currently used lithium-ion batteries (LIBs). However, the insulation characteristic and huge volume change of sulfur, the generation of dissolvable lithium polysulfides (LiPSs) during charge/discharge, and the uncontrollable dendrite formation of Li metal anodes render Li-S batteries serious cycling issues with rapid capacity decay. To address these challenges, extensive efforts are devoted to designing cathode/anode hosts and/or modifying separators by incorporating functional materials with the features of improved conductivity, lithiophilic, physical/chemical capture ability toward LiPSs, and/or efficient catalytic conversion of LiPSs. Among all candidates, molybdenum-based (Mo-based) materials are highly preferred for their tunable crystal structure, adjustable composition, variable valence of Mo centers, and strong interactions with soluble LiPSs. Herein, the latest advances in design and application of Mo-based materials for Li-S batteries are comprehensively reviewed, covering molybdenum oxides, molybdenum dichalcogenides, molybdenum nitrides, molybdenum carbides, molybdenum phosphides, and molybdenum metal. In the end, the existing challenges in this research field are elaborately discussed.