Effects of Organic Based Heat Stabilizer on Properties of Polyvinyl Chloride for Pipe Applications: A Comparative Study with Pb and CaZn Systems

In this paper, the effects of organic based stabilizers (OBS) are investigated and compared with traditional lead (Pb) and calcium zinc (CaZn) heat stabilizers regarding their processability, mechanical property, and thermal degradation behaviors in rigid PVC pipe applications. In addition, the effects of repeated processing cycles on the degree of gelation and the impact strength of the PVC/OBS, PVC/CaZn, and PVC/Pb are also examined. A repeated processing cycle of those three types of the heat stabilizers up to four cycles was found to increase the degree of gelation and proved no significant effect on the impact strength and heat resistance of the resulting PVC samples. The OBS showed a positive effect on preventing the autocatalytic-typed thermal degradation of the PVC samples. This leads to a longer retention time for the initial color change of the PVC/OBS compared to PVC/Pb or PVC/CaZn systems. This characteristic was related to a more uniform fusion behavior of the PVC/OBS, i.e., the lowest gelation speed and the longest fusion time. The non-isothermal kinetic parameter determined by the Kissinger and Flynn–Wall–Ozawa methods of the dehydrochlorination stage of the PVC/OBS was in satisfactory agreement and continued to compare with the PVC/Pb and PVC/CaZn systems. The results indicated that the OBS might decrease the dehydrochlorination rate of PVC, implying that PVC/OBS was more stable than PVC/Pb and PVC/CaZn systems.

Preparation of Magnesium-Aluminum Hydrotalcite by Mechanochemical Method and Its Application as Heat Stabilizer in poly(vinyl chloride)

The traditional methods for preparing magnesium aluminum layered double hydrotalcite (Mg2Al-CO3LDHs) in industry include coprecipitation and hydrothermal methods. Both these methods have the disadvantages of high preparation cost and complicated water washing process. Using Mg(OH)2, Al(OH)3, and CO2 as raw materials in this work, the Mg2Al-CO3 LDHs are successfully prepared by mechanochemical method, which solves the shortcomings of traditional preparation method and realizes the conversion and utilization of CO2 resource. The prepared Mg2Al-CO3 LDHs are evaluated as a heat stabilizer in poly(vinyl chloride) (PVC). The result indicates that, when 2.4 phr Mg2Al-CO3 LDHs, 0.3 phr ZnSt2, and 0.3 phr of zinc acetylacetonate are added to the PVC, the thermal stability time of PVC can reach 190 min, which is better than PVC containing commercial Mg2Al-CO3 LDHs. Meanwhile, its processing performance is basically the same as the PVC containing commercial Mg2Al-CO3 LDHs.

Impact study of new formulations based on plasticized polyvinyl chloride (PVC)

The aim of this paper is the determination of the migration and biodegradation of the PVC additives in the soil. Epoxidized Sunflower Oil (ESO) was used as a thermal organic co-stabilizer for PVC; it was obtained by epoxidation of commercial sunflower oil. Two plasticizers were used: dioctyl phthalate (DOP) and diisononyl adipate (DINA). A natural aging test on site in a garden soil (Tizi Ouzou, Algeria) of the PVC samples was investigated for 6 months. The samples were characterized by Fourier transform infrared (FTIR).The morphological changes were followed by scanning electron microscopy (SEM). The evolution of the bacterial growth, identification using biochemical tests, variation of pH and variation of mass were investigated. The results showed that the nature of the plasticizer and heat stabilizer affects the properties of PVC as well as the phenomena of migration and biodegradation.

The effect of structural features of heat stabilizers during the cooling time of oil in a stopped oil pipeline

According to the annual reports of oil companies, there is an increase in the production of high-viscosity and ultra-high-viscosity oil. At the same time, responsibility for the transportation of the product, which can occur under unsteady conditions and lead to emergency situations, is intensified. Thus, a forced shutdown of an oil pipeline during transportation of high-viscosity oil can cause the product to cool below critical temperatures, and further launch of the oil pipeline will be impossible. In this regard, the task of calculating the safe shutdown time of the oil pipeline has particular relevance. We have carried out a numerical study to determine the effect of the structural features of the heat stabilizer during the cooling time of oil in a stopped oil pipeline. The values of the cooling time of oil from the action of heat stabilizers, made by various manufacturers, were established. In addition, the effect of the length of the evaporation part and the installation distance of the heat stabilizer from the oil pipeline during the cooling time was studied.

Organic Based Heat Stabilizers for PVC: A Safer and more Environmentally Friendly Alternatives

Organic based stabilizers have been considered as a new technology providing environmentally friendly heat stabilizer for PVC pipe production to substitute conventional lead stabilizer as well as calcium zinc stabilizer. In this research, PVC samples stabilized with 5 types of heat stabilizers i.e. 1) commercial lead stabilizer, 2) commercial calcium zinc stabilizer, 3) commercial organic based stabilizer (OBS), 4) 1,3-dimetyl-6-aminouracil (DAU) and 5) eugenol, were investigated. From dynamic mechanical analysis, storage modulus at room temperature of PVC stabilized with DAU was found to provide the highest value among those stabilizers. Glass transition temperature of the PVC stabilized with all types of heat stabilizers was determined to be approximately 99°C except the value of about 89°C in eugenol stabilized PVC. Furthermore, PVC stabilized with commercial lead, calcium zinc stabilizer and commercial OBS could be reprocessed up to at least 5 cycles. Whereas, PVC stabilized with DAU was found to be able to withstand the processing cycle up to 4 cycles. Additionally, PVC stabilized with DAU showed the most outstanding short term thermal stability and can maintain its original color for at least up to 4 processing cycles. Finally, repeated processing of PVC stabilized with each type of heat stabilizers showed negligible effect on mechanical properties for at least up to 3 processing cycles. From the above results, it is evident that DAU showed high potential use as a safe and effective organic based heat stabilizer for PVC to substitute traditional lead or calcium zinc compounds.

Experimental Study on High Temperature-Resistant Gel for Profile Control

In order to control water and increase oil recovery in reservoir of high temperature (120°C), experiments were carried out to study the impacts of dosage of HPAM, crosslinking agent, delayed crosslinking agent and heat stabilizer on the properties of gel system, and a high temperature-resistant movable weak gel profile control system was presented, whose formula is 2.0g/L HPAM + 0.2% (volume fraction) crosslinking agent + 0.1g/L delayed crosslinking agent + 0.1g/L heat stabilizer. This gel system has good thermal stability at 120°C. It has good flow properties before gelation, and can effectively enter larger pores. After gelation, its viscosity increases so significantly that it can be stranded and the larger pores can be plugged. The plugging rate can be over 93%. Thus, subsequent fluid injection can be redirected into the low-permeability layers, effectively improving the reservoir water absorption profile and oil recovery.