Preparation and Properties of Autocatalytic Biobased Waterborne Polyol from Rosin Based Epoxy Resin

Due to the complex heterogeneous film forming process of two-component waterborne polyurethane (2K-WPU), the crosslinking reaction rate of 2K-WPU cannot meet the demand of efficient application in coatings. In order to improve the crosslinking reaction rate of 2K-WPU, a waterborne polyol containing tertiary amine groups was synthesized from rosin based epoxy resin and secondary amine compound, and then autocatalytic 2K-WPU was prepared by crosslinking the rosin based waterborne amino polyol with polyisocyanate. The structure of the polyol from rosin based epoxy resin was characterized with Fourier infrared (FT-IR) and nuclear magnetic resonance (NMR). The crosslinking kinetics and the crosslinked product of the rosin based waterborne amino polyol were also compared with a commercial acrylic polyol. It was shown from the results that the crosslinking reaction rate of the rosin based waterborne amino polyol was faster than that of the commercial acrylic polyol, which indicated the tertiary amine groups chemically bonded in the rosin based polyols could autocatalyze the crosslinking reaction of 2K-WPUs with catalysts free. The film of the rosin based waterborne amino polyol had excellent impact strength, adhesion, flexibility, hardness, gloss, fullness and solvent resistance, showing a good application prospect in the field of waterborne coatings.

Mechanism of Thermochromic and Self-Repairing of Waterborne Wood Coatings by Synergistic Action of Waterborne Acrylic Microcapsules and Fluorane Microcapsules

The fluorane thermochromic microcapsules and waterborne acrylic resin microcapsules were added into waterborne coatings at the same time to prepare intelligent waterborne coating film with dual functions of color change and self-repairing. The coating film prepared by adding 15.0% fluorane microcapsules and 5.0% waterborne acrylic resin microcapsules to the primer at the same time had better comprehensive properties. At this time, the coating film changed from yellow to colorless. The repair rate of the coating film was 58.4%. When the temperature was lower than 32 °C, waterborne acrylic resin microcapsules can improve the thermochromic performance of the coating film with fluorane microcapsules. Waterborne acrylic resin microcapsules can alleviate the color change of coating film with fluorane microcapsules. The fluorane microcapsules can improve the self-repairing performance of coating film with waterborne acrylic resin microcapsules. The results lay a theoretical and technical foundation for multifunctional coating film.

Effect of Coating Process on Mechanical, Optical, and Self-Healing Properties of Waterborne Coating on Basswood Surface with MF-Coated Shellac Core Microcapsule

Self-repairing microcapsules prepared with melamine formaldehyde (MF) resin as wall material and shellac and waterborne coating as core material were added to waterborne coating to prepare a self-repairing coating. In order to explore the effect of the coating process on the performance of the waterborne coating on the basswood surface with microcapsules, the number of coating layers of primer and finish and the addition mode of the microcapsules were tested as influencing factors. The effects of different coating processes on the optical, mechanical, and liquid resistance of the basswood surface coating were investigated. The results showed that different coating processes had little effect on the color difference of the coating. When the coating process was two layers of primer and three layers of finish, and microcapsules were added to the finish, the minimum gloss of the basswood surface coating at 60° incident angle was 10.2%, and the best mechanical properties, liquid resistance, and comprehensive properties were achieved. Finally, the aging resistance and self-healing performance of the waterborne coating on the basswood surface prepared by this coating process were explored. The results showed that the waterborne coating had a certain repair effect on scratch damage. This paper lays a theoretical foundation for the practical application of self-healing microcapsules in wood-surface waterborne coatings.

A Novel Waterborne Acrylic Coating Incorporation TIO2 Nanoparticles Modified With Silane Coupling Agent and Ag/zn Zeolite: Mechanical Properties, Thermal Stability, Artificial Weathering Durability and Antibacterial Activity

Effect of rutile TiO2 nanoparticles modified with 3-(trimethoxysilyl) propyl methacrylate silane - TMSPM (m-TiO2) and Ag/Zn zeolite on the properties, and durability of acrylic waterborne coatings was studied. The obtained results indicated that m-TiO2 nanoparticles and Ag/Zn zeolite could disperse regularly in the acrylic polymer matrix. Consequently, the abrasion resistance of the acrylic coating was improved in the presence of m-TiO2 or/and Ag/Zn zeolite. The abrasion resistance of the acrylic coating depended on the content of m-TiO2 nanoparticles as well as the initial TMSPM content for modification of rutile TiO2 nanoparticles. The abrasion resistance of the acrylic coating filled by m-TiO2 was higher than that of the acrylic filled by unmodified TiO2 nanoparticles. The acrylic coating filled by 2 wt.% TiO2 modified with 3 wt.% TMSPM had the highest abrasion resistance value, leveling off at 187.16 L/mil. The abrasion resistance of acrylic coating reduced with increasing too high initial TMSPM content for TiO2 modification and m-TiO2 nanoparticles content. The starting temperature of weight loss of acrylic coating filled by m-TiO2 was lower than that of the neat acrylic coating. In comparison with the m-TiO2 nanoparticles, the Ag/Zn zeolite particles showed a lower improvement for acrylic coating properties, i.e. abrasion resistance, weathering durability, but the Ag/Zn zeolite particles expressed an excellent antibacterial activity. Hence, combination of the m-TiO2 nanoparticles and Ag/Zn zeolite particles could enhance the properties of the acrylic waterborne coatings. The acrylic coating filled by 2 wt.% m-TiO2 nanoparticles and 1 wt.% Ag/Zn zeolite particles illustrated high abrasion resistance, good weather durability, and superior antibacterial activity for both of negative gram bacteria (E. Coli) and positive gram bacteria (S. Aureus). This coating is promising for environmental friendly building materials application.

Effect of Microcapsules with Waterborne Coating as Core Material on Properties of Coating for Tilia Europaea and Comparison with Other Microcapsules

Urea formaldehyde was used as wall material and waterborne coatings as a core material to prepare microcapsules. So as to explore the influence of mass ratio of core to shell, reaction temperature and standing time on the performance of microcapsules, the orthogonal test of three factors and two levels was put into effect. The orthogonal experimental results showed the mass ratio of core to shell was the most important factor. With the increase of the mass ratio of core to shell, the output and clad ratio of microcapsules increased first and then decreased. The microcapsule with the mass ratio of core to shell of 0.67:1 had better appearance, output, and encapsulation performance. The optical properties of waterborne wood coating with the microcapsules of waterborne coating as core materials did not decrease significantly, while the hardness, impact resistance, and toughness were improved. At the same time, the microcapsules have a certain self-repairing effect on coating micro-cracks. Compared with the properties of waterborne coatings with other microcapsules, the coating with waterborne coating as core material has better comprehensive performance. The results provide a new research idea for the performance enhancement and self-healing of wood waterborne coating.

Ionic Inter-Particle Complexation Effect on the Performance of Waterborne Coatings

The performance of waterborne (meth)acrylic coatings is critically affected by the film formation process, in which the individual polymer particles must join to form a continuous film. Consequently, the waterborne polymers present lower performance than their solvent-borne counter-polymers. To decrease this effect, in this work, ionic complexation between oppositely charged polymer particles was introduced and its effect on the performance of waterborne polymer films was studied. The (meth)acrylic particles were charged by the addition of a small amount of ionic monomers, such as sodium styrene sulfonate and 2-(dimethylamino)ethyl methacrylate. Density functional theory calculations showed that the interaction between the selected main charges of the respective functional monomers (sulfonate–amine) is favored against the interactions with their counter ions (sulfonate–Na and amine–H). To induce ionic complexation, the oppositely charged latexes were blended, either based on the same number of charges or the same number of particles. The performance of the ionic complexed coatings was determined by means of tensile tests and water uptake measurements. The ionic complexed films were compared with reference films obtained at pH at which the cationic charges were in neutral form. The mechanical resistance was raised slightly by ionic bonding between particles, producing much more flexible films, whereas the water penetration within the polymeric films was considerably hindered. By exploring the process of polymer chains interdiffusion using Fluorescence Resonance Energy Transfer (FRET) analysis, it was found that the ionic complexation was established between the particles, which reduced significantly the interdiffusion process of polymer chains. The presented ionic complexes of sulfonate–amine functionalized particles open a promising approach for reinforcing waterborne coatings.