Analysis of Viscosity Change and Oil Leakage Characteristics According to CaCO3 Particle Size and Anti-Sedimentation Agent Content on Bituminous Emulsion Mastic

This study analyzed the characteristics of viscosity change and oil leakage stability according to the average particle size and content of organic and mineral-based extenders such as CaCO3(CA) and anti-sedimentation (ASE) among materials consisting of bituminous emulsion mastic (BEM). The fabrication of samples for research was done using a melting method of 2L capacity with the production mixing ratio of BEM used in the actual manufacturing process as a standard mixing ratio. Each sample size was adjusted to 16 μm, 5 μm, 2 μm, 1.4 μm and 1 μm, the average particle size of CA as a variable, and the content of ASE for each particle size was set to increase from 1 to 6 times the standard mixing ratio. The analysis found that in all average particle sizes of CA, the viscosity increased as the content of anti-sedimentation increased, and the viscosity was highest at the CA average particle size of 16 μm. The viscosity increased as the average particle size decreased at 5 μm, 2 μm, 1.4 μm and 1 μm. In addition, it was confirmed that the oil leakage stability increased as the average particle size of CA decreased, and the content of ASE increased. The evaluation results showed that specimens that met both workability and oil leakage stability conditions were the specimens with 4 times and 5 times the ASE content at the CA average particle size of 2 μm, and those with twice the ASE content at the CA average particle size of 1.4 μm.

Effect of Calcium Carbonate Particle Size on the Scratch Resistance of Rapid Alkyd-Based Wood Coatings

Polymer-based wood coatings are used for aesthetic purposes as well as to protect wood surfaces, especially under external conditions. High-hardness mineral fillers are thought to enhance the resistance of these polymer coatings to wear and scratching. However, recent studies suggest that the relatively low-hardness mineral calcite (CaCO3, Mohs hardness of 3) performs similarly to harder minerals under external conditions. It can replace more expensive hard minerals, thus driving research interest in its use. In this study, CaCO3 powders with different grain sizes were applied to rapid alkyd-based coating formulations, and the effect of CaCO3 particle size on the scratch behavior of the coatings was investigated under identical test conditions. The scratch morphologies, scratch hardness, and roughness values of the scratched surfaces indicated that the surfaces of the rapid alkyd-based wood coatings including finer-grained CaCO3 experienced plastic plowing-type deformation in the form of regular, narrow, and shallow scratches, showing high scratch resistance. Coatings using coarser-grained CaCO3 experienced more extensive plastic deformation of the plowing–tearing type owing to the weaker filler–polymer interface and the breakage of larger coating pieces from the coating surface.