Mechanism of Support Optimization and Confined Blasting of Thick and Hard Rock with a Wedge-Structure Immediate Roof: A Case Study

Based on the occurrence conditions of a thick and hard main roof and wedge-structure immediate roof in the Zhuxianzhuang Coal Mine, the fracture characteristics and instability migration law of a thick and hard roof (THR) were examined via physical simulations. Mining zones were divided with respect to the strata behaviors and roof control difficulty levels, and the principles and methods of zonal control under THR were put forward. This study proposed a coordinated control strategy of using confined blasting in water-filled deep holes, and reasonable support optimization, which could effectively reduce the roof fracture size, increases the supporting intensity and eliminate roof-control disasters. The length of confined blasting blocks and supporting intensity were calculated using a mechanical model for roof control in the strong strata behavior zone and less-strong strata behavior zone. These key parameters were determined as 20–25 m and 1.15–1.28 MPa, respectively, and the mining strategy was successfully applied in working face 880, performing high security and reasonable economical efficiency.

Study on Stability Control of Retained Gob-Side Entry by Blasting Fracturing Roof Technology in Thick Immediate Roof

A retained gob-side entry technique is popular in longwall mining coal mines, because the excavation of an entry is reduced for the next panel. However, it is influenced by multiple excavations and mining, so the stability control of the surrounding rock becomes a problem. In view of the above problems, a typical retained gob-side entry with thick immediate roof was carried out, and a blasting fracturing roof technology was used in it to improve the stress environment, reduce the deformation and damage, and ensure stability and safety. To study the fracturing roof parameters, a global model with thick immediate roof considering strain-soft and double-yield constitution was built. It found that the stress, damage range, and deformation of surrounding rock were closely related to the height and angle of fracturing roof, and an optimal case was given out. The simulation result was applied to the field practice, and a good application effect was achieved. The above technique and research method can be used as a reference for the coal mine with similar conditions.

Stability of Coal Pillar and Roof Movement Characteristics in Roadway Backfill Mining

In order to explore the stability of coal pillar and the characteristics of roof movement during the process of roadway backfill mining (RBM), the 301 backfilling test working face of Ordos Chahasu coal mine is taken as the background. Based on the expansive pressure arch theory, the evolution process of the stope expansive pressure arch in RBM is studied; by establishing a mechanical model for the stability of coal pillars, the interactions between the height, width, and the maximum number of branches are obtained. When the width and height of the branch are both 5 m, the optimal number of the branches is obtained. Then, by establishing a mechanical model for the subsidence of the immediate roof, the process of the immediate roof subsidence is divided into three stages, namely, the formation stage of the local pressure arch, the merge stage of the pressure arch, and the expansion stage of the pressure arch. In addition, using the numerical method, the alternate bearing process of coal pillars and filling bodies and the change of the maximum supporting stress are studied, and the evolution of the pressure arch bearing structure above the stope and the staged subsidence characteristics of the roof are analyzed. The on-site test showed that the coal pillar has a good stability during the mining process. The maximum stress of the coal pillar is 16.5 MPa, and the maximum stress of the filling body is 9 MPa. The maximum settlement of the immediate roof is 102 mm, indicating that the roof control effect is good. This research will play an important role on engineering practice.

The segmental subsidence structure with immediate roof of gob side entry retaining in backfill mining

When gob side entry retaining is carried out in backfill mining, the roof will show different subsidence morphology due to the difference of compactness and supporting force of the backfill body at different positions. This paper analyzed the immediate roof subsidence structure under two extreme conditions, constructed the roof segmented subsidence structure and the mechanical model of roadside backfill body, and used FLAC3D software to investigate the roof migration and the force law of the roadside backfill body under the conditions of different goaf backfilled rates, different width and strength of roadside backfill body. Finally, the backfill practice of a mine in Shandong Province of China is taken as an example for analysis. The results show that the segmented subsidence structure of the immediate roof is related to the mechanical properties of the roadside backfill body and the goaf backfill body. When the backfilled rate of goaf decreases from 95% to 70%, the width of roadside backfill body decreases from 5 m to 1 m, and the elastic modulus decreases from 10 GPa to 0.5 GPa, the greater difference in the subsidence and inclination of the immediate roof on both sides of the roadside backfill body is, the more obvious the segmented subsidence structure characteristics of the immediate roof are, and the greater force on the roadside backfill body will be, the more unfavorable it is to maintain the stability of the roadway surrounding rock and the roadway backfill body. Therefore, when gob side entry retaining is carried out in backfill mining, the surrounding rock structure and the force on roadside backfill body should be considered comprehensively.

A continuous conversion technology from top coal caving into multi-slice mining for thick bifurcated coal seams

This paper presents a mining technology that enables the continuous conversion from top coal caving (TCC) to multi-slice mining (MSM). The technology helps operations overcome challenges with mining thick bifurcated coal seams, particularly the challenge of rock-parting seams affecting the caving of TCC mining methods. Findings show that the relationship between the rock-parting thickness and the caveability of top coal can be divided into 3 phases, including a complete caving phase, a transition phase, and a stable phase. This continuous conversion technology was applied in the Zhongwei Coal Mine in which TCC was used to extract the initial 260 m of the study area where the rock-parting seam was relatively thin before a transition to MSM was made due to the rock-parting seam becoming significantly thicker. The continuous conversion to MSM involved the working face advancing upward at an angle of 10 degrees until the rock-parting seam could serve as the immediate floor for the upper slice of the coal seam. The rock-parting seam floor also acted as the immediate roof for the working face of the subsequently mined lower slice. The application of this continuous conversion mining technology obtained good application results.

Research on the Transmission of Stresses by Roof Cutting near Gob Rocks

Pressure relief for roadways retained by roof cutting is essentially caused by stress transfer. In this paper, the stress transfer mechanism of 16011 tail entry with roof cutting in Zhaogu No.1 coal mine is studied from the following two aspects: the change of the tail entry surrounding the rock structure and the interaction between the roadway surrounding rock and supporting structures. It is found by numerical simulation that roof cutting can significantly reduce the magnitude of roadway roof stress, transferring the concentrated stress induced by excavation and mining away from the roadway, and forming an obvious triangle pressure relief area in front of the working face. In the early stage after mining, most of the overburden load is transferred downward through the immediate roof of the roadway. With the movement of overlying strata, the stress, initially transferred to the immediate roof strata, is gradually transferred to the gob, and the calculation formula and influence factors of the transferred stress are derived. In addition, through the establishment of the mechanical model and theoretical calculation of the key rock block of the main roof, the roadside support resistance required to ensure the stability of the main roof block is determined. The field monitoring shows that the lateral pressure coefficient of the roadside caved rocks is 0.36 and the constant resistance and large deformation anchor cable (CRLDAC) and the roadway temporary support play roles of conduction and control in the process of stress transfer, and effectively ensure the stability of surrounding rock during the service life of the retained gob-side entry by roof cutting (RGERC).

3D Physical Modelling Study of Shield-Strata Interaction under Roof Dynamic Loading Condition

The dynamic hazards in the open face area caused by the impact load of the massive strong roof become increasingly severe with the increase in the cutting height of the longwall face and its depth of cover. Understanding the strata-shield interaction under the dynamic impact loading condition may relieve the dynamic hazards. In this paper, a 3D physical modelling platform is developed to study the interaction between the roof strata and the longwall shield under the dynamic impact load conditions. A steel plate is dropped to the coal face wall at a certain height above the immediate roof to simulate the free fall of the main roof and the dynamic impact loading environment. The occurrence of major roof falls is modelled at different height above the model and at different positions relative to the longwall faceline. The large-cutting-height and top-coal-caving mining methods are modelled in the study to include the nature of the immediate roof. The results show that the level of face and roof failures depends on the magnitude of the dynamic impact load. The position and height of the roof fall have an important influence to the stability of the roof and face. The pressures on the shield and the solid coal face are relieved for the top-coal-caving face as compared to the large-cutting-height face.