Influence of 3D Printing Topology by DMLS Method on Crack Propagation

The presented text deals with research into the influence of the printing layers’ orientation on crack propagation in an AlSi10Mg material specimen, produced by additive technology, using the Direct Metal Laser Sintering (DMLS) method. It is a method based on sintering and melting layers of powder material using a laser beam. The material specimen is presented as a Compact Tension test specimen and is printed in four different defined orientations (topology) of the printing layers—0°, 45°, 90°, and twice 90°. The normalized specimen is loaded cyclically, where the crack length is measured and recorded, and at the same time, the crack growth rate is determined. The evaluation of the experiment shows an apparent influence of the topology, which is essential especially for possible use in the design and technical preparation of the production of real machine parts in industrial practice. Simultaneously with the measurement results, other influencing factors are listed, especially product postprocessing and the measurement method used. The hypothesis of crack propagation using Computer Aided Engineering/Finite Element Method (CAE/FEM) simulation is also stated here based on the achieved results.

Mesoscale modeling of fracture in cement and asphalt concrete

In this paper, mesoscale modeling is performed to simulate and understand fracture behavior of two concrete composites: cement and asphalt concrete using disk-shaped compact tension (DCT) tests. Mesoscale models are used as alternative to macroscale models to obtain better realistic behavior of composite and heterogeneous materials such as cement and asphalt concrete. In mesoscale models, aggregate and matrix are represented as distinct materials and each material has its characteristic properties. Disk-shaped compact tension test is used to obtain tensile strength and fracture energy of materials. This test can be used as a better alternative to other tests such as three points bending tests because it is more convenient for both field and laboratory specimens in addition to its accurate results. Comparing the numerical results of the mesoscale models of cement and asphalt concrete specimens with experimental data shows that these models can predict the behavior of these composite materials very well as seen in the curves of load-crack mouth opening displacement (CMOD). Also, the mesoscale modeling highlights the variability of crack direction where it is dependent on the random distribution of aggregate.

A Modified Compact Tension Test for Characterization of the Intralaminar Fracture Toughness of Tri-Axial Braided Composites

The application of braided composite materials in the automotive industry requires an in-depth understanding of the mechanical properties. To date, the intralaminar fracture toughness of braided composite materials, typically used for describing post-failure behavior, has not been well-characterized experimentally. In this paper, a modified compact tension test, utilizing a relatively large specimen and a metallic loading frame, is used to measure the transverse intralaminar fracture toughness of a tri-axial braided composite. During testing, a relatively long fracture process zone ahead of the crack tip was observed. Crack propagation could be correlated to the failure of individual unit cells, which required failure of bias-yarns. The transverse interlaminar fracture toughness was found to be two orders of magnitude higher than the reference interlaminar fracture toughness of the same material. This is due to the fact, that intralaminar crack propagation requires breaking of fibers, which is not the case for interlaminar testing.

Determination of Static Fracture Toughness of Nettle Fibre (Urtica Dioica)/Polymethyl-methacrylate Composites Using Different Fracture Methods

In this study, the breaking behaviour of polymethylmethacrylate reinforced with nettle fibre was investigated experimentally. Single edge notched bending (SENB) and compact test(CT) specimens were produced to include notches in various ratios. The Mode I fracture behaviour of samples were determined utilizing static frac-ture toughness experiments such as the Three Point Bend-ing (TPB) and Compact Tensile tests. The fracture tough-ness (KIC) was investigated using the TPB Test (Compli-ance and Initial notch method), and Compact Tension test. The bending module and bending stresses were also determined. It was found that nettle-fibre reinforcement improves the bending strength of the composite by 60% and improves the fracture toughness more than two-fold.

Toughness-based recovery efficiency of shape memory parts fabricated using material extrusion 3D printing technique

Purpose Shape memory polymers (SMPs) are classified as smart materials owing to their inherent stimulus-induced response. SMPs are capable of recovering partially or totally to its original shape after a high degree of deformation by external stimulus. The most used stimuli are thermal, light, magnetic field and electricity. This research aims to characterize the toughness property of thermo-responsive SMP specimens fabricated by the material extrusion (ME) process and to investigate the impact of ME parameters on specimen maximum load and load-displacement curves. Moreover, to investigate the recovery efficiency based on the initial and post toughness generated by the compact tension test. Design/methodology/approach A design of experiments with three parameters (temperature, velocity and layer height) defined the ME settings to fabricate the specimens. The ME raster orientation factor was also evaluated separately. In addition, one more specimen group assisted by a clamp during the recovery process was compared with a specimen control group. After fabrication, specimens were submitted to a thermo-mechanical cycle that encompasses a compact tension test and a thermo-recovery process. Comparison studies of load-displacement, toughness and recovery efficiency of the specimens were carried out to determine the optimized fabrication parameters. Findings It was found that ME parameters and raster orientation impacted the test results. Samples with the clamp support during recovery returned a higher toughness than samples without support. Finally, results showed that the shape memory effect can contribute with up to 43 per cent recovery efficiency in a first recovery and up to 23 per cent in a second recovery of damaged specimens. Originality/value This paper is a reference for toughness and recovery properties of SMP parts produced by the ME fabrication process.

Quantification of Influence of Epoxy Layer Between Interface Steel-Concrete on Calibration Curves for Modified Compact Tension Test

The objective of this study is to investigate the use of compact tension specimen calibration curves for evaluation data of fracture properties measurement performed on modified compact tension specimen made from cement based composites. From literature, the well-known calibration curve for compact tension specimen is compared with calibration curves for Modified compact tension specimen that are obtained from numerical calculation. The obtained results are quantified and accuracy of solution is discussed. The suggested curves could be preferably used for determining of the fracture parameters.