DEVELOPMENT OF LOW-MELTING GLASSCERAMIC BONDS FOR HIGH RESOURCE DIAMOND-ABRASIVE TOOLS

Research is aimed at creating high-resource diamond-abrasive tools with a large-pore structure of the working layer, the use of which reduces the occurrence of grinding defects when processing materials sensitive to overheating. The formation of an open structure of the working layer ensures effective chip removal, which excludes a decrease in the сutting ability of the tool due to contamination with grinding sludge and creates favorable conditions for intensifying the processing of materials when using high-speed cutting modes. As part of the research, low-melting glass-ceramic binders for diamond-abrasive tools have been developed, which make it possible to increase the tool service life due to the prevention of diamond grains premature destruction and the creation of a large-pore open structure of the working layer. Using a set of calculated data about the main characteristics of glass compositions by factor planning means, the dependences «composition - properties» were determined and the area of optimal compositions of glass-ceramic bonds was established, which ensure sintering of a diamond-containing composite at a temperature of 550–650 °C. The efficiency of the use of alumino-silicate microspheres of technogenic origin as a structure-forming filler providing the formation of a large-pore structure is shown. The features of the chemical and phase composition of the technogenic spheres recovered from the fly ash of the Krivoy Rog TPP have been determined. It has been established that when the diamond-bearing layer of the tool is sintered in the shell of the ash spheres, crystalline new formations with high hardness (hercynite, mullite, maghemite, spinel) are formed. Using ash spheres and developed low-melting binders, which include up to 30 mass. % of glass waste, the laboratory samples of diamond-containing composites with open porosity of 45-50% were made. Studies of their microstructure and morphological features made it possible to determine the pore size (130-200 μm) and establish that during grinding, partial destruction of ash spheres occurs with the formation of additional cutting elements, which increases the tool cutting ability. The research results indicate the advisability of using the proposed approach for selection of the diamond-ceramic composite components and the modes of heat treatment of the diamond-bearing layer when creating a tool. This approach will significantly expand the possibilities of manufacturing large-pore diamond-abrasive tools with a high service life at minimal material costs and will improve the processing of parts made of difficult-to-machine materials.

Production Performance Analysis of Class II Hydrate-Bearing Layers Based on an Analytic Aquifer Model

In the current numerical simulation studies, bottom water in Class II hydrate-bearing layers is represented by grids with high water saturation that significantly extends the calculation time if the volume of the bottom water is large or grid size is small. Moreover, the influence of the bottom water volume on the depressurization performance of Class II hydrate-bearing layers has not been fully investigated. In this study, the Fetkovich analytic aquifer model was coupled with a simulation model of a hydrate reservoir to accelerate the simulation of Class II hydrate-bearing layers. Then the simulation results and calculation time were compared between the coupled model and the model in which the bottom water layer is only represented by grids. Finally, the influence of the bottom water volume on the productivity of gas and water in the depressurization method was investigated and the variation of pressure, temperature, and hydrate saturation during the production process was analyzed. The results show that the coupled model can significantly reduce the simulation time of Class II hydrate-bearing layer while ensuring calculation accuracy. When the pore volume of the aquifer increases to 20 times that of the bottom water layer, the computation time of a single model in which the bottom water layer is represented by grids is 18.7 times that of the coupled model. Bottom water invasion slows down the depressurization, and therefore, the larger the aquifer, the lower the peak value of gas production, and the later it appears. However, the invading bottom water can provide heat for hydrate dissociation; therefore, the gas production rate of the hydrate-bearing layer with bottom water is higher than that of the hydrate-bearing layer without bottom water in the late development stage. Generally, the presence of bottom water reduces the cumulative gas production and increases the cumulative water production; therefore, the larger the aquifer, the more unfavorable the depressurization development of the hydrate-bearing layer.

Stress-deformed state of a three-layer structure taking into account the hypothesis of cubic displacement pattern over the thickness of a filler

Objective. In most cases, when determining the stress-deformed state of three-layer structures, it is assumed that bearing layers obey the Kirchhoff-Love hypothesis, while a filler obey the Neit (vanderNeit), or “broken line”, hypothesis. But in many cases, the results of our research show that this is not always accurate. Methods. It is proposed to solve the three-dimensional problem of determining the stress-deformed state of a three-layer structure using cubic functions of the law of aggregate deformation distribution along the normal line, obtained on the basis of the law of deformation compatibility at “filler – bearing layer” boundaries and the construction of boundary conditions in joint zones. Results. Equilibrium equations of a three-layer beam obtained on the basis of this hypothesis are shown in Table 1. The given partial differential equations are of the 12th order and we transformed them into homogeneous equations of the 1st order to simplify the solution. This solution is implemented using the mathematical modelling software package Mаple 5.4. Conclusion. The work of the filler in the direction of OX axis has a certain value, which affects the overall stress state of the three-layer structure (in existing hypotheses, it is zero).

Modeling of oil phase displacement processes in heterogeneous anisotropic reservoirs

Methods of computer modeling of slightly permeable anisotropic oil-bearing layers are needed nowadays because they give us a possibility to obtain a concept on filtration processes near producing and forcing wells in different practical situations and in this way to raise the level of exploitation of such layers significantly. On the other hand, they allow evaluation and taking into account some uncertainties which appear as a result of inefficient information on the structure and properties of the layer outside the wells. In order to investigate the practical aspects of supporting efficiency of oil production in anisotropic heterogeneous low permeable reservoirs on the base of combined finite-element-difference method for solving the non-stationary anisotropic piezoconductivity problem, modeling of distribution of layer pressure was carried out in the vicinity of the production and forcing wells taking into account the anisotropy of the permeability and conditions of the oil phase infiltration on the margins of the examined layer. It has been found that the intensity of filtration process between producing and forcing wells depends essentially on their spacing in both shear-isotropic and anisotropic oil-bearing layers. In addition the effect of oil phase permeability in shear direction dominates over the effect of permeability in axes directions. Starting from the obtained information for the effective exploitation of anisotropic slightly permeable layers we need to locate producing and forcing wells in the areas with relatively low permeability of the layer and especially to avoid the places with presence of shear permeability. It is important to locate the wells in such a way that blocking the oil in the direction of reduced permeability and fast depletion of the layer in the direction of increased permeability would not happen as well as mutual exchange between producing and forcing wells would not stop. While locating the system of specified wells within anisotropic layers of oil deposit it is necessary to conduct a systemic analysis of environmental anisotropy of layers aimed at such a location of these wells which would guarantee the effective dynamics of filtration processes around them. Application of quadratic isoparametric approximation of finite-elemental net of examined area of oil-bearing layer and implicit differential time approximation brings to increase of precision and stability of numerical solution of the problem.

Dynamic Quality of an Aerostatic Thrust Bearing with a Microgroove and Support Center on Elastic Suspension

The disadvantage of aerostatic bearings is their low dynamic quality. The negative impact on the dynamic characteristics of the bearing is exerted by the volume of air contained in the bearing gap, pockets, and microgrooves located at the outlet of the feeding diaphragms. Reducing the volume of air in the flow path is a resource for increasing the dynamic quality of the aerostatic bearing. This article presents an improved design of an axial aerostatic bearing with simple diaphragms, an annular microgroove, and an elastic suspension of the movable center of the supporting disk. A mathematical model is presented and a methodology for calculating the static characteristics of a bearing and dynamic quality indicators is described. The calculations were carried out using dimensionless quantities, which made it possible to reduce the number of variable parameters. A new method for solving linearized and Laplace-transformed boundary value problems for transformants of air pressure dynamic functions in the bearing layer was applied, which made it possible to obtain a numerical solution of problems sufficient for practice accuracy. The optimization of the criteria for the dynamic quality of the bearing was carried out. It is shown that the use of an elastic suspension of the support center improves its dynamic characteristics by reducing the volume of compressed air in the bearing layer and choosing the optimal volume of the microgroove.

MODELING THE INFLUENCE OF METAL PHASE IN DIAMOND GRAINS ON SELF-SHARPENING OF GRINDING WHEELS ON CERAMIC BONDS

The article presents the results of theoretical studies using finite element modeling, which made it possible to determine the rational characteristics of diamond wheels based on ceramic and polymer bonds. The effect of the parameters of the diamond-bearing layer on the change in its stress-strain state in the process of microcutting of hard alloys and superhard materials has been studied. It is established that the determining factor in the occurrence of critical stresses during grinding is the temperature in the cutting area, the increase of which in the presence of metal phase inclusions in diamond grains with high values of thermal expansion coefficient can lead to destructive stresses in grains and, consequently, their premature destruction. It is advisable to use diamond grains with a minimum content of metal phase and the use in the manufacture of synthetic diamonds solvent metals with a low value of this coefficient, which will significantly increase the use of potentially high resource diamond grains.

Experimental studies of the effect of concentrated dynamic loads on a three-layer structure with a filler

The results of experimental studies of the effect of concentrated dynamic loads on a three-layer structure with glass fiber filler are presented. A comparative analysis of the obtained results with theoretical data is carried out. Keywords: three-layer structure, striker, bearing layer, fiberglass, impact loading. [email protected]