Technical and economic performance of the dithionite-assisted organosolv fractionation of lignocellulosic biomass

The development of biomass pretreatment approaches that, next to (hemi)cellulose valorization, aim at the conversion of lignin to chemicals is essential for the long-term success of a biorefinery. Herein, we discuss a dithionite-assisted organosolv fractionation (DAOF) of lignocellulose in n-butanol and water to produce cellulosic pulp and mono-/oligo-aromatics. The present study frames the technicalities of this biorefinery process and relates them to the features of the obtained product streams. Via the extensive characterization of the solid pulp (by acid hydrolysis-HPLC, ATR-FTIR, XRD, SEM and enzymatic hydrolysis-HPLC), of lignin derivatives (by GPC, GC-MS/FID, 1H-13C HSQC NMR, and ICP-AES) and of carbohydrate derivatives (by HPLC) we comprehensively identify and quantify the different products of interest. These results were used for inspecting the economic feasibility of DAOF. The adoption of a dithionite loading of 16.7% w/wbiomass and of an equivolumetric mixture of n-butanol and water, which led to a high yield of monophenolics (~20%, based on acid insoluble lignin, for the treatment of birch sawdust), was identified as the most profitable process configuration. Furthermore, the treatment of various lignocellulosic feedstocks was explored, which showed that DAOF is particularly effective for processing hardwood and herbaceous biomass. Overall, this study provides a comprehensive view of the development of an effective dithionite-assisted organosolv fractionation method for the sustainable upgrading of lignocellulosic biomass.

Determination of the Chemical Composition of Eucalyptus spp. for Cellulosic Pulp Production

The chemical composition of wood is important to assess the quality of this raw material for the industry of cellulosic pulp production. The purpose of this work was to determine the chemical composition of Eucalyptus spp. grown for cellulosic pulp production. Ten Eucalyptus spp. clones with six years of age, located in the municipality of Itamarandiba, Minas Gerais, Brazil, were used. Quantification was obtained for extractives, monosaccharides, uronic acids, acetates, lignin, ash and the phenolic composition of the extracts. In average, clones showed around 2.7% extractives, with a predominance of polar compounds soluble in ethanol and water; 27.7% lignin and 0.3% ash. Glucose was the main sugar detected (64.2%), followed by xylose (19.3%). The main components of the extractives were steroids, fatty acids and aromatic acids, followed by smaller amounts of substituted alkanoic acids, fatty alcohols, glycerol derivatives and triterpenes. The ethanol–water extracts presented total phenol contents ranging from 321.4 to 586.6 mg EAG/g of extract, tannins from 28.1 to 65.1 mg catechin/g of extract and flavonoids from 73.6 to 256.9 mg catechin/g of extract. Clones with a higher holocellulose amount and a lower lignin content showed a higher potential for cellulosic pulp production. These findings are important for the development of high-quality wood based on important traits for the pulp and paper sector.

MEA-conversion of agro-wastes to paper-pulp: Optimization of pulping conditions

This paper investigates the potentials of a novel environmental friendly pulping (Monoethanoleamine-MEA) process in comparison with conventional Soda and Kraft pulping processes in furnishing high yield pulp from agro-biomass for the formation Papers and other paper products. The pulping investigation had three (3) factors at three (3) different levels each: Factor 1, MEA concentration (50, 75 and 100%); Factor 2, cooking time (60, 90 and 120minutes); Factor 3, liquor-biomass ratio (4, 6 and 8) at a fixed temperature of 123±5oC. Consequently, the experimental design had 27 treatments (3×3×3) and 2 replicates. By using a central composite factorial design, equations relating the dependent variable (pulp yield) to the different independent variables (cooking temperature, cooking time and liquor concentration) were derived; reproducing the experimental result for the dependent variable with errors less than 15%. Models were evaluated to analyze the effect of experimental pulping conditions on pulp properties and evaluate the effect of these properties on furnished paper samples. Pulp Screened Yields was in the range of 42.45 to 49.18% calculated on oven dry (O.D) basis. The resultant pulps obtained from the cooking operation had very good appearance, exhibiting fairly bright color, with slow tendency to felt, thereby making drainage and consequent paper making time short. It is recommended that the cellulosic pulp obtained from MEA pulping of EFB is appropriate as virgin fiber for strengthening secondary fibers in recycled papers and also for developing certain types of writing, printing and packaging paper materials. Conclusive investigation on EFB fiber in this research study asserts that it has a promising future (when used in blend with certain long fiber plant i.e. kenaf) in substituting wood in the pulp, paper and fiber- board industry. Conclusive investigation also asserts from over-all parameter achieved that monoethanolamine-MEA when used as the main de-lignifying agent furnished pulp and subsequent paper with good strength properties that can adequately match those from conventional (i.e. kraft and soda) processes and because it works without the use of sulphur compounds, it attributes a particular benefit of simple MEA recovery by distillation, allowing black liquor combustion to be dispensed and the dissolved lignin recovered without negative impact on the environment.

Nanofibrillated Cellulose-Based Aerogels Functionalized with Tajuva (Maclura tinctoria) Heartwood Extract

Aerogels are 3-D nanostructures of non-fluid colloidal interconnected porous networks consisting of loosely packed bonded particles that are expanded throughout their volume by gas and exhibit ultra-low density and high specific surface area. Cellulose-based aerogels can be obtained from hydrogels through a drying process, replacing the solvent (water) with air and keeping the pristine three-dimensional arrangement. In this work, hybrid cellulose-based aerogels were produced and their potential for use as dressings was assessed. Nanofibrilated cellulose (NFC) hydrogels were produced by a co-grinding process in a stone micronizer using a kraft cellulosic pulp and a phenolic extract from Maclura tinctoria (Tajuva) heartwood. NFC-based aerogels were produced by freeze followed by lyophilization, in a way that the Tajuva extract acted as a functionalizing agent. The obtained aerogels showed high porosity (ranging from 97% to 99%) and low density (ranging from 0.025 to 0.040 g·cm−3), as well a typical network and sheet-like structure with 100 to 300 μm pores, which yielded compressive strengths ranging from 60 to 340 kPa. The reached antibacterial and antioxidant activities, percentage of inhibitions and water uptakes suggest that the aerogels can be used as fluid absorbers. Additionally, the immobilization of the Tajuva extract indicates the potential for dentistry applications.

Enhancing lignin depolymerization via a dithionite-assisted organosolv fractionation of birch sawdust

A dithionite-assisted organosolv fractionation process is presented, for the treatment of raw lignocellulose and the concomitant production of cellulosic pulp and the reductive conversion of lignin into phenolic monomers and short oligomers.

Simultaneous saccharification and lactic acid fermentation of the cellulosic fraction of municipal solid waste using Bacillus smithii

Objective A primary drawback to simultaneous saccharification and fermentation (SSF) processes is the incompatibility of the temperature and pH optima for the hydrolysis and fermentation steps—with the former working best at 50–55 °C and pH 4.5–5.5. Here, nine thermophilic Bacillus and Parageobacillus spp. were evaluated for growth and lactic acid fermentation at high temperature and low pH. The most promising candidate was then carried forward to demonstrate SSF using the cellulosic fraction from municipal solid waste (MSW) as a feedstock. Results B. smithii SA8Eth was identified as the most promising candidate and in a batch SSF maintained at 55 °C and pH 5.0, using a cellulase dose of 5 FPU/g glucan, it produced 5.1 g/L lactic acid from 2% (w/v) MSW cellulosic pulp in TSB media. Conclusion This work has both scientific and industrial relevance, as it evaluates a number of previously untrialled bacterial hosts for their compatibility with lignocellulosic SSF for lactic acid production and successfully identifies B. smithii as a potential candidate for such a process.

Kraft pulping and bleaching of Eichhornia crassipes (Mart.) Solms (water hyacinth)

Eichhornia crassipes (water hyacinth) was pulped by means of a kraft pulping process with reagent loads of 10 and 20% on a dry matter basis to determine yield, rejects, kappa number, and ash. Fiber classification, brightness, opacity, and viscosity were measured in the brown pulp. Bleaching was performed by means of an O1O2D1(PO)D2HD3 sequence. Yield, kappa number, pH, ash, brightness, opacity, and viscosity were evaluated in the bleached pulp. Finally, a microanalysis of inorganic elements was carried out in both the bleached and unbleached pulp ash. The highest kraft pulp yield was 26.4%, with a 10% reagent load at 120 °C and 30 minutes cooking. It was determined that E. crassipes cellulosic pulp contains large amounts of fines. Results of the bleaching sequence indicate low brightness (58.0 %) and low viscosity (6.43 cP). The most abundant inorganic elements in the ash of both bleached and unbleached pulp were Ca, Mg, P, and Si. These results suggest that E. crassipes biomass might complement cellulosic fibers in pulping processes of low yield, such as the wood fibers used to produce handmade paper.

Investigation of the Adsorption Behavior of Jet-Cooked Cationic Starches on Pulp Fibers

The optimization of the thermal treatment of cationic starch in the paper industry offers the opportunity to reduce the energy consumption of this process. Four different industrially relevant cationic starches, varying in source, cationization method and degree of substitution were treated by a steam-jet cooking procedure, comparable to industrially employed starch cooking processes. The influence of the starch properties and cooking parameters on the adsorption behavior of the starches on cellulosic pulp was investigated. The adsorbed amount was affected by the cooking temperature and the type of starch. For some starch grades, a cooking temperature of 115 °C can be employed to achieve sufficient starch retention on the pulp fibers. The energy consumption could further be reduced by cooking at higher starch concentrations without loss of adsorption efficiency.