Characteristics of keyhole and molten pool during laser welding of TC4 Ti-alloy

Author(s):  
Duan Aiqin ◽  
Chen Li
Keyword(s):  
2013 ◽  
Vol 753-755 ◽  
pp. 372-378 ◽  
Author(s):  
Ai Qin Duan ◽  
Shui Li Gong

Many studies have shown that during laser welding, shielding gases play a key role in many aspects. In this paper, a series of contrast experiments about CO2laser welding of TA15 TI-alloy were completed by using He and Ar as shielding for different pressure, respectively. The experiments results reveal that the porosities in the weld have strong relation with weld penetration, and the shielding gas have great influences on the weld penetration. So the porosities mainly form in the center of welds which are under critical penetration and lack of penetration, and have no direct relation with the type and pressure of shielding gas.From the contrast images of penetrating process, it is known that when He as shielding gas, the sizes of keyholes on the back welds are quite larger than the sizes when Ar. This means more vapor erupting from bottom keyhole and porosities not easy to form. At the same pressure, the opening times of keyholes when He as shielding gas are longer than the times when Ar. Long opening times of keyholes make the shielding gas within keyhole not easy to be involved into the molten pool and form the porosities.


Author(s):  
Yan Zhang ◽  
DeShui Yu ◽  
JianPing Zhou ◽  
DaQian Sun ◽  
HongMei Li

Abstract To avoid the formation of Ti-Ni intermetallics in a joint, three laser welding processes for Ti alloy–NiTi alloy joints were introduced. Sample A was formed while a laser acted at the Ti alloy–NiTi alloy interface, and the joint fractured along the weld centre line immediately after welding without filler metal. Sample B was formed while the laser acted on a Cu interlayer. The average tensile strength of sample B was 216 MPa. Sample C was formed while the laser acted 1.2 mm on the Ti alloy side. The one-pass welding process involved the creation of a joint with one fusion weld and one diffusion weld separated by the remaining unmelted Ti alloy. The mechanical performance of sample C was determined by the diffusion weld formed at the Ti alloy–NiTi alloy interface with a tensile strength of 256 MPa.


2021 ◽  
Vol 26 (3) ◽  
pp. 264-272
Author(s):  
Minghua Chen ◽  
Dongmin Wei ◽  
Chenbin Li ◽  
Liang Liu ◽  
Qi Zhou ◽  
...  

2018 ◽  
Vol 108 ◽  
pp. 534-541 ◽  
Author(s):  
Ting Lei ◽  
Youmin Rong ◽  
Jiajun Xu ◽  
Yu Huang

2012 ◽  
Vol 201-202 ◽  
pp. 91-94
Author(s):  
Yan Xi Zhang ◽  
Xiang Dong Gao

Configuration of a molten pool is related to the laser welding quality. Analyzing the configuration of a molten pool is important to monitor the laser welding process. This paper proposes a method of segmentation of a molten pool and its shadow during high power disk laser welding, consequently provides the groundwork for reconstruction of the molten pool and analysis of welding quality. Subsection linear stretching histogram equalization was applied to enhance the contrast of the original images firstly, and then edge detection was used to highlight the edges. After that we used the morphology filtering method to produce the segmentation mask, and then combined the mask with the original images to get the final segmentation results. Also, the proposed method was compared with other traditional methods. The experimental results showed that our method not only could give better segmentation results and process large quantities images automatically, but also overcame the less-segmentation problems of traditional methods.


2021 ◽  
Vol 115 ◽  
pp. 103686
Author(s):  
Jian Long ◽  
Lin-Jie Zhang ◽  
Jie Ning ◽  
Suck-Joo Na

2018 ◽  
Vol 212 ◽  
pp. 54-57 ◽  
Author(s):  
Y. Zhang ◽  
D.Q. Sun ◽  
X.Y. Gu ◽  
Z.Z. Duan ◽  
H.M. Li

2021 ◽  
Vol 2079 (1) ◽  
pp. 012022
Author(s):  
Yongchao Jian ◽  
Yan Shi

Abstract Because of the uneven distribution of reinforcement particles in the molten pool during laser welding of SiCp/6061Al composites with powder, the effect of pulse frequency on the homogenization was studied in this paper. The pulse frequency of welding is changed and the macro morphology of the weld is studied by metallographic microscope. The particle uniformity of reinforcing phase and the porosity of molten pool at different frequencies were compared. The tensile strength of welded joints at different frequencies was tested by universal tensile machine. Finally, when the pulse frequency is 160Hz, the particle distribution of reinforcing phase is the most uniform and the tensile strength is the largest. The tensile strength reaches 267.06MPa, reaching 69.1% of the base metal. When the pulse frequency is 320Hz, the porosity of the weld is the lowest, reaching 1.75%.


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