Increasing mechanical properties of AA6082 by optimizing chemical compositions and processing parameters during extrusion

2012 ◽  
pp. 397-402
Author(s):  
M. Terčelj ◽  
M. Fazarinc ◽  
G. Kugler ◽  
I. Perus
2018 ◽  
Vol 777 ◽  
pp. 300-305
Author(s):  
Kasem Charoenrut ◽  
Chaiyasit Banjongprasert

Aluminum-Silicon Alloy, ADC12 is one of the most popular alloys for pressure die casting due to its high castability and high productivity. ADC12 is a hypoeutectic aluminum-silicon alloy that contains 10-12wt% of Si and has an occasional problem for a mechanical properties failure such as crack and shrinkage porosity. This study presents the investigation of the microstructure of ADC12 parts produced by pressured die casting with different process parameters and chemical compositions. The microstructure was observed using optical microscopy (OM) and scanning electron microscopy (SEM) with energy – dispersive X-ray (EDX) and electron backscatter diffraction (EBSD) to determine phases, grain, and crystallographic information in order to understand the microstructural evolution after die casting with different process conditions. Changes in casting pressure and a reduction of iron content contributed to enhanced mechanical properties and less shrinkage porosity. This was due to different processing parameters, mainly casting pressure. The average grain size of aluminum matrix was also reduced due to a higher pressure during casting with a moderately fast cooling rate.


2013 ◽  
Vol 58 (1) ◽  
pp. 95-98 ◽  
Author(s):  
M. Zielinska ◽  
J. Sieniawski

Superalloy René 77 is very wide used for turbine blades, turbine disks of aircraft engines which work up to 1050°C. These elements are generally produced by the investment casting method. Turbine blades produced by conventional precision casting methods have coarse and inhomogeneous grain structure. Such a material often does not fulfil basic requirements, which concern mechanical properties for the stuff used in aeronautical engineering. The incorporation of controlled grain size improved mechanical properties. This control of grain size in the casting operation was accomplished by the control of processing parameters such as casting temperature, mould preheating temperature, and the use of grain nucleates in the face of the mould. For nickel and cobalt based superalloys, it was found that cobalt aluminate (CoAl2O4) has the best nucleating effect. The objective of this work was to determine the influence of the inoculant’s content (cobalt aluminate) in the surface layer of the ceramic mould on the microstructure and mechanical properties at high temperature of nickel based superalloy René 77. For this purpose, the ceramic moulds were made with different concentration of cobalt aluminate in the primary slurry was from 0 to 10% mass. in zirconium flour. Stepped and cylindrical samples were casted for microstructure and mechanical examinations. The average grain size of the matrix ( phase), was determined on the stepped samples. The influence of surface modification on the grain size of up to section thickness was considered. The microstructure investigations with the use of light microscopy and scanning electron microscopy (SEM) enable to examine the influence of the surface modification on the morphology of ’ phase and carbides precipitations. Verification of the influence of CoAl2O4 on the mechanical properties of castings were investigated on the basis of results obtained form creep tests.


2021 ◽  
Author(s):  
D. Prasuna Lilly Florence ◽  
P. H. V. Sesha Talpa Sai ◽  
S. Devaraj ◽  
K. S. Narayanaswamy

2019 ◽  
Vol 299 ◽  
pp. 06007
Author(s):  
Mircea Aurelian Antoniu Rusu ◽  
Sever-Adrian Radu ◽  
Catalin Moldovan ◽  
Codruta Sarosi ◽  
Ionela Amalia Mazilu (Moldovan) ◽  
...  

Although polyethylene terephthalate (PET) is a champion of recycling, intense research is being done to find new solutions for using recycled plastic. This study aims to characterize the mechanical andstructural properties (SEM- scanning electron microscopy) of products made from recycled metal swarf or mesh wire with recycled plastic (PET) in comparison with virgin plastic. Samples manufactured from virgin and recycled PET are made by pressing and high temperature. The loss of mechanical properties ofproducts made from recycled plastic is a major drawback that influences their use. SEM images confirm that the dispersion and distribution of the PET phase is not very uniform. By addition of virgin plastic in various compositions with recycled plastic, processing parameters and mechanical properties can be optimized.


Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1273 ◽  
Author(s):  
Barry Mooney ◽  
Kyriakos Kourousis

Maraging steel is an engineering alloy which has been widely employed in metal additive manufacturing. This paper examines manufacturing and post-processing factors affecting the properties of maraging steel fabricated via laser powder bed fusion (L-PBF). It covers the review of published research findings on how powder quality feedstock, processing parameters, laser scan strategy, build orientation and heat treatment can influence the microstructure, density and porosity, defects and residual stresses developed on L-PBF maraging steel, with a focus on the maraging steel 300 alloy. This review offers an evaluation of the resulting mechanical properties of the as-built and heat-treated maraging steel 300, with a focus on anisotropic characteristics. Possible directions for further research are also identified.


2007 ◽  
Vol 23 ◽  
pp. 119-122
Author(s):  
Cristina Teișanu ◽  
Stefan Gheorghe ◽  
Ion Ciupitu

The most important features of the self-lubricating bearings are the antifriction properties such as friction coefficient and wear resistence and some mechanical properties such as hardness, tensile strength and radial crushing strength. In order to improve these properties new antifriction materials based on iron-copper powders with several additional components (tin, lead and molybdenum disulphide) have been developed by PM techniques. To find the optimal relationship between chemical compositions, antifriction and mechanical properties, in this paper a mathematical model of the sintering process is developed, which highlighted the accordance of the model with data by regression analysis. For the statistical processing of the experimental data the VH5 hardness values of the studied materials were considered. The development of mathematical model includes the enunciation of the model, the establishment of the performance function (optimization) and the establishment of the model equations and verifying. The accordance of the model with experimental data has been highlighted by regression analysis


2014 ◽  
Vol 11 (2) ◽  
pp. 95-106 ◽  
Author(s):  
Bayo Okediran ◽  
Danjuma Yawas ◽  
Ibraheem Samotu ◽  
I. Dagwa ◽  
David Obada

The effects of electrode types on the mechanical properties of weldments produced from three steel samples made locally in Nigeria have been investigated. Oerlikon, Santan, Power Master and Magnum electrode samples were separately used to join Homus, Universal and Spanish steel samples. The chemical compositions of the steel samples, electrodes core and coating were obtained using spectrometer before using them for the research. Mechanical properties of the weldment produced were determined and compared to the unwelded samples. This was done in order to provide information on which combination of steel and electrode type will produce weldment with optimum mechanical properties. Oerlikon electrode produces weldments with optimum tensile strength of 508.25 N/mm2 and impact energy of 152.76J for Homus Steel, it also produced highest tensile strength of 449.92 N/mm2 and impact energy of 103.042J for Spanish Steels while Power Master Electrode produced weldment with highest tensile strength of 482.96N/mm2 and impact energy of 137.033J for Universal Steel. The results show that single electrode type cannot produce weldment with highest properties for all the selected steel samples.


2007 ◽  
Vol 26-28 ◽  
pp. 531-534
Author(s):  
B.M. Moon ◽  
Bong Hwan Kim ◽  
Je Sik Shin ◽  
Sang Mok Lee

For thin-walled casting development of austempered ductile iron (ADI), permanent mold casting and accompanied heat treatment practice were systematically investigated to suppress and/or remove chill defects of ductile cast iron (DCI) with various thickness of 2 to 9 mm and to ensure mechanical properties of the final ADI casting. Si content was increased up to 3.8% to reduce the chill formation tendency under a high cooling rate. The residual Mg content remarkably affected the nodule count, while the nodule size and spherodization were proven to have weak relationships. Austenitizing process followed by austempering was very sensitive to chemical compositions (Si and Sn) and heat treatment temperature. As a practical application, the steel bar coupler for a structural frame was tried to produce without subsequent machining.


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