Effects of electrode type on the mechanical properties of weldments of some steel samples produced in Nigeria

2014 ◽  
Vol 11 (2) ◽  
pp. 95-106 ◽  
Author(s):  
Bayo Okediran ◽  
Danjuma Yawas ◽  
Ibraheem Samotu ◽  
I. Dagwa ◽  
David Obada

The effects of electrode types on the mechanical properties of weldments produced from three steel samples made locally in Nigeria have been investigated. Oerlikon, Santan, Power Master and Magnum electrode samples were separately used to join Homus, Universal and Spanish steel samples. The chemical compositions of the steel samples, electrodes core and coating were obtained using spectrometer before using them for the research. Mechanical properties of the weldment produced were determined and compared to the unwelded samples. This was done in order to provide information on which combination of steel and electrode type will produce weldment with optimum mechanical properties. Oerlikon electrode produces weldments with optimum tensile strength of 508.25 N/mm2 and impact energy of 152.76J for Homus Steel, it also produced highest tensile strength of 449.92 N/mm2 and impact energy of 103.042J for Spanish Steels while Power Master Electrode produced weldment with highest tensile strength of 482.96N/mm2 and impact energy of 137.033J for Universal Steel. The results show that single electrode type cannot produce weldment with highest properties for all the selected steel samples.

2020 ◽  
Vol 26 (1) ◽  
pp. 11-16
Author(s):  
Serkan Oktay ◽  
Paolo Emilio Di Nunzio ◽  
Mustafa Kelami Şeşen

The effect of isothermal heat treatments (1 hour at 200, 400, 600 and 800°C) on mechanical properties of thermo-mechanically rolled S700MC steel has been investigated by extensive mechanical characterizations. Treatments at 600°C increase yield and tensile strength and decrease impact energy. Below 600°C the steel retains its bainitic structure. Precipitation kinetics simulations indicate that this secondary hardening effect arises from the nucleation of fine (Nb,Ti)C particles, indicating that the bainitic structure is unstable above 600°C due to its high supersaturation with respect to C, Nb and Ti. These results can help to optimize the operating practices for post-weld heat treatments.


2015 ◽  
Vol 776 ◽  
pp. 239-245
Author(s):  
Abdul Aziz ◽  
Maulud Hidayat ◽  
Indah Hardiyanti

The application of steel products have been widely used and various research have been developed to find a good and appropriate quality of steel and can be produced in the country without have to be imported, for example alloy steels. One of the alloy steels that have been constantly developed is Ni-Cr-Mo alloy steel with additional nickel, chromium and molybdenum which can increase hardness, tensile strength, ductility and toughness. The effect during the production process is at the heating process that causes the formation of iron oxide layer (scale) and the loss of steel weight. Therefore, the selection of heat treatment methods and techniques are required to increase the mechanical properties of steel, such as hardness, tensile strength, and toughness, with the scale is about <5% of steel weight. In this research, the heat treatment was carried out at austenisation temperature of 800°, 850°, 900°C and at holding time of 20, 40, 60 minutes, then followed by a rapid cooling (quenching) to improve the mechanical properties of hardness. This research also tested the mechanical properties of steel that consist of hardness test and impact test, and metallographic observation that consist of micro structure observation and scale thickness observation. The micro structure from heat treatment process is martensite, it is due to a rapid cooling (quenching) that rapidly change the austenite phase into martensite. The data showed the highest hardness is 588.35 HVN at 850°C of temperature and 60 minutes of holding time, 8.5 Joules of impact energy, and 91.5 μm of scale thickness. While the lowest hardness is 539.34 HVN at 800°C of temperature, 5 Joules of impact energy, and 47.81 μm of scale thickness.


2013 ◽  
Vol 32 (2) ◽  
pp. 163-169
Author(s):  
Josip Brnic ◽  
Goran Turkalj ◽  
Sanjin Krscanski

AbstractThis paper presents and analyzes the responses of non-alloy structural steel (1.0044) subjected to uniaxial stresses at high temperatures. This research has two important determinants. The first one is determination of stress-strain dependence and the second is monitoring the behavior of materials subjected to a constant stress at constant temperature over time. Experimental results refer to mechanical properties, elastic modulus, total elongations, creep resistance and Charpy V-notch impact energy. Experimental results show that the tensile strength and yield strength of the considered material fall when the temperature rises over 523 K. Significant decrease in value is especially noticeable when the temperature rises over 723 K. In addition, engineering assessment of fracture toughness was made on the basis of Charpy impact energy. It is visible that when temperature raises then impact energy increases very slightly.


2021 ◽  
Author(s):  
Oluwole Daniel Adigun ◽  
Muyideen Adebayo Bodude ◽  
Aanuoluwapo Rebecca Adigun ◽  
Babatunde Abiodun Obadele ◽  
Abdullahi Olawale Adebayo ◽  
...  

Abstract In this study, the effects of austempering on the microstructure, mechanical properties (micro hardness, impact energy and tensile strength) and corrosion behaviours of AISI 1018 low carbon steel were evaluated. The steel specimens were subjected to heat treatment by austenitizing at 830°C, maintained in this condition for 90 min before rapid cooling in a NaNO3 salt bath sustained at 300°C for isothermal transformation for additional 50 min and finally allowed to air cool to room temperature. The as-received and the austempered samples were tested for corrosion in both 0.5M aqueous acidic (HCl) and 0. 5M alkaline (NaOH) media. Microstructural investigation using scanning electron microscope (SEM) reveals transformation from ferrite/pearlite phases to bainite over the austempering process. Interestingly, significant improvements of 15.7% to 95.7% in the various mechanical properties (micro hardness, impact energy and tensile strength) and corrosion resistance in both media were observed.


2018 ◽  
Vol 162 ◽  
pp. 02030 ◽  
Author(s):  
Baydaa Alrashedi ◽  
Maan Hassan

Many past studies concerned about using of nanoclay (nC) particles as an active pozzolan to concrete and their influence on the physical and mechanical properties. In this study, the effects of various nanoclay particle sizes and dosages on the compressive and flexural tensile strengths of SCCs were investigated. Progressive nC percentages of 2%, 5% and 8% were replaced with cements and the produced SCCs were evaluated and compared with similar replacement levels of the metakaolin MK which have comparable chemical compositions. The produced SCCs were tested for compressive, flexural tensile and splitting tensile strengths in 28 and 90 days. Results indicated that nC replacement harmed all the studied mechanical properties at 28 days age. After 90 days, however, both compressive and tensile strengths of nC concretes show superior strengths than control concrete and also exceeded MK concretes made of equivalent replacement levels. This behavior demonstrates the pozzolanic activity of the nC particles at later ages and proved to be significantly more effective than early ages.


2010 ◽  
Vol 638-642 ◽  
pp. 3313-3318 ◽  
Author(s):  
Sung Joon Kim

The mechanical properties and microstructures of alternative low carbon TRIP-aided steels in which manganese contents mediate between conventional low-alloyed TRIP-aided steels and TWIP steel have been investigated. A variety of microstructures, from a single austenite phase to multiple phase mixtures, was attained according to chemical compositions as well as heat treatment schedule. By means of reverse transformation of martensite combined with controlled annealing, a remarkable grain refinement being responsible for stabilization of austenite could be achieved. In case of the duplex (+ ) microstructures in 6Mn and 7Mn alloys, large amount of retained austenite more than 30 % contributed to substantial improvement of ductility compared to the conventional TRIP-aided steels having similar tensile strength level. In nearly single austenitic 13Mn alloy, the annealed sheet steel exhibited high tensile strength of 1.3 GPa with sufficient ductility due to the stain induced martensite transformation of fine grained austenite.


2015 ◽  
Vol 817 ◽  
pp. 257-262 ◽  
Author(s):  
Xiao Long Yang ◽  
Yun Bo Xu ◽  
Xiao Dong Tan ◽  
Yong Mei Yu ◽  
Di Wu

Based on TMCP and UFC technology, the microstructures and mechanical properties of 0.05% C bainitic steel were studied in this paper. The bainite morphology and precipitation within bainite lath were observed by SEM and TEM, and the mechanical properties of bainitic steel were measured by tensile and impact test. The results showed that the yield and tensile strengths of steel were 713 MPa and 891 MPa respectively, and the elongation was 15.8% with impact energy of 95J at the temperature of-20°C as the final cooling temperature in hot rolling of 550°C. For comparison, the steel obtained the yield strength of 725 MPa, tensile strength of 930 MPa and elongation of 18% as the final cooling temperature of 450°C. However, the impact energy of steel was 195J at the temperature of-20°C. While at the same final cooling temperature of 450°C, the fast cooling-holding temperature-fast cooling was applied to experimental steel with a faster cooling rate of 50°C/s, hence the steel acquired the yield strength of 845 MPa, tensile strength of 1037 MPa, and elongation of 15.5% with impact energy of 168J at the temperature of-20°C. The strength and toughness of 0.05%C bainitic steel is related to the bainite morphology and precipitation distribution. Hence, the strength and toughness can be improved by control the different cooling processes for adjusting the content of lath bainite, distribution of granular bainite and precipitation.


2018 ◽  
Vol 7 (4.19) ◽  
pp. 778
Author(s):  
Abdul Kareem F. Hassan ◽  
Qahtan A. Jawad

This research involved a study of the heat treatment conditions effect on the mechanical properties of martensitic stainless steel type AISI 410. Heat treatment process was hardening of the metal by quenching at different temperature 900°C, 950°C, 1000°C, 1050°C and 1100°C, followed by double tempering at 200°C, 250°C, 300°C, 350°C, 400°C, 450°C, 500°C, 550°C, 600°C, 650°C and 700°C, were evaluated and study of some mechanical properties such as hardness, impact energy and properties of tensile test such as yield and tensile strength is carried out. Multiple outputs Artificial Neural Network model was built with a Matlab package to predict the quenching and tempering temperatures. Also, linear and nonlinear regression analyses (using Data fit package) were used to estimate the mathematical relationship between quenching and tempering temperatures with hardness, impact energy, yield, and tensile strength. A comparison between experimental, regression analysis and ANN model show that the multiple outputs ANN model is more accurate and closer to the experimental results than the regression analysis results. 


Author(s):  
Qadir Bakhsh Jamali ◽  
Muswar Ali Farhad Siyal ◽  
Abdul Sattar Jamali ◽  
Muhammad Sharif Jamali ◽  
Arshad Hussain ◽  
...  

A systematic study was carried out to improve the mechanical properties of medium carbon steel grade SAE 1040 by heat treatment processes. Test specimen were prepared according to ASTM standards. Test specimen were heat treated in Gas furnace at austenitization temperature of 700C to obtain fully austenite structure, soaked for 90 minutes, cooled in air and furnace, and quenched in water separately. Mechanical properties such as hardness, tensile strength, yield strength, breaking strength, Young’s Modulus, elongation and impact energy were investigated in this study. It was observed that water quenching enhances materials’ hardness, tensile strength, yield strength, breaking strength and Young’s Modulus while reducing the elongation and impact energy as compared with untreated specimen. Furnace cooling decreases materials’ hardness, tensile strength, yield strength, breaking strength, Young’s Modulus while increasing the elongation and impact energy as compared with untreated specimen. Air cooling improved the materials’ mechanical properties such as hardness, tensile strength, yield strength, breaking strength, Young’s Modulus, elongation and impact energy as compared with untreated specimen. The results of this study show that the heat treatment technique greatly influences the mechanical properties of medium carbon steel grade SAE 1040.


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