Heat transfer in cold rolling process of AA8015 alloy: a case study of 2-D FE simulation of coupled thermo-mechanical modeling

2018 ◽  
Vol 100 (9-12) ◽  
pp. 2617-2627 ◽  
Author(s):  
O. Olaogun ◽  
J. Edberg ◽  
L.-E. Lindgren ◽  
O. O. Oluwole ◽  
E. T. Akinlabi
2018 ◽  
Vol 141 (1) ◽  
Author(s):  
L. Chang ◽  
Yeau-Ren Jeng

This paper aims to establish a theoretical feasibility of metal cold rolling with only surface-film boundary lubrication. To this end, a mathematical model for surface-film lubricated cold rolling is developed. It is formulated to factor in the interdependence of mechanics, heat transfer, and surface-film lubrication with three submodels: the lubrication-friction model, the stress-deformation model, and the thermal model. Governing equations are obtained based on fundamental physics of the rolling process and tribochemistry of the surface-film lubrication. The equations are solved simultaneously with full numerical methods of solutions. Sample results are presented to evaluate the model and to show the theoretical potential of the surface-film lubrication for cold rolling. The model may be used as a theoretical tool to aid the research and development of surface-film lubrication technology for cold rolling. It may be further developed in conjunction with precision experiments.


2021 ◽  
Vol 1845 (1) ◽  
pp. 012081
Author(s):  
Y Baskoro ◽  
I Jaya ◽  
A Glowacz ◽  
M Sulowicz ◽  
W Caesarendra

Crystals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 187
Author(s):  
Bo Zhang ◽  
Li Meng ◽  
Guang Ma ◽  
Ning Zhang ◽  
Guobao Li ◽  
...  

Twinning behaviors in grains during cold rolling have been systematically studied in preparing ultra-thin grain-oriented silicon steel (UTGO) using a commercial glassless grain-oriented silicon steel as raw material. It is found that the twinning system with the maximum Schmid factor and shear mechanical work would be activated. The area fraction of twins increased with the cold rolling reduction. The orientations of twins mainly appeared to be α-fiber (<110>//RD), most of which were {001}<110> orientation. Analysis via combining deformation orientation simulation and twinning orientation calculation suggested that {001}<110> oriented twinning occurred at 40–50% rolling reduction. The simulation also confirmed more {100} <011> oriented twins would be produced in the cold rolling process and their orientation also showed less deviation from ideal {001}<110> orientation when a raw material with a higher content of exact Goss oriented grains was used.


2013 ◽  
Vol 59 (4) ◽  
pp. 483-497 ◽  
Author(s):  
D. Prakash ◽  
P. Ravikumar

Abstract In this paper, transient analysis on heat transfer across the residential building roof having various materials like wood wool, phase change material and weathering tile is performed by numerical simulation technique. 2-dimensional roof model is created, checked for grid independency and validated with the experimental results. Three different roof structures are included in this study namely roof with (i). Concrete and weathering tile, (ii). Concrete, phase change material and weathering tile and (iii). Concrete, phase change material, wood wool and weathering tile. Roof type 3 restricts 13% of heat entering the room in comparison with roof having only concrete and weathering tile. Also the effect of various roof layers’ thickness in the roof type 3 is investigated and identified that the wood wool plays the major role in arresting the entry of heat in to the room. The average reduction of heat is about 10 % for an increase of a unit thickness of wood wool layer.


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