scholarly journals Effect of the Rock Stress on the Water Jet Cutting Performance

Author(s):  
Battista Grosso ◽  
Valentina Dentoni ◽  
Augusto Bortolussi

AbstractUnderground quarrying is rarely adopted for granite extraction due to the difficulties in the implementation of traditional technologies (drilling and explosive). As alternative to drilling and explosive, the combination of diamond wire and water jet seems to be the most promising available technology. The cutting performance achievable with the water jet technology depends on the operative parameters, the material characteristics and the state of stress within the rock massif. To assess the effect of the state of stress on the cutting rate, laboratory tests have been performed with an oscillating water jet machine on granite samples subjected to a static load. The stress distribution in the layer of rock to be removed has been evaluated by numerical simulation with the FLAC code (Fast Lagrangian Analysis of Continua). The correlation between the results of the cutting tests and the numerical models of the rock samples has been inferred. Starting from a conceptual model, which theoretically describes the relationship between the cutting rate and the stress, a step function was defined that indicates the ranges of stress where predefined values of the cutting rate are workable.

2016 ◽  
Vol 61 (1) ◽  
pp. 199-216 ◽  
Author(s):  
Marilena Cardu ◽  
Sergio Dipietromaria ◽  
Pierpaolo Oreste

Abstract The aim of this study was to evaluate the state of stress of a „voids-pillar“ structure excavated by means of the sub-level stoping method in an underground limestone quarry near Bergamo (Italy). Both the current structure of the quarry (i.e. the rooms exploited till now) and a possible future scenario were analysed using the (FDM) FLAC 2D code. The quarry has been in operation since 1927; at present, exploitation is carried out underground via the sub-level stoping method. Exploitation involves two levels, with 5 rooms on the upper level and 9 rooms on the lower level. After analysing data obtained from laboratory and in situ tests carried out on rock samples and natural discontinuities, the geomechanical properties of the medium, knowledge of which is essential in order to establish the parameters that must be included in the numerical model, were evaluated. The implementation of three numerical models made it possible to study both the present conditions of quarry exploitation and the evolution of the exploited rooms, as well as a possible expansion involving a third level of rooms. Using the results obtained regarding the stress-strain present in the pillars, a potential change in room geometry was proposed aimed at reducing the stress state inside the pillars, decreasing plasticity and increasing overall quarry safety.


2015 ◽  
Vol 21 (3) ◽  
pp. 203
Author(s):  
Anna Šúňová ◽  
Roman Šúň ◽  
Emil Spišák ◽  
Mária Franková

The article presents the current conditions of abrasive water jet cutting process and factors relative to the quality of cutting surface. The main goal of research was to evaluate the assessment of the cutting depth, corrugated bottom cutting edge and roughness of the specimens depending on selected factors such as cutting velocity and abrasive amount in the abrasive water jet process. Specimen were cut in four phases as a square. Main results were that the distance between water jet entering and water jet leaving is decreased with the increasing abrasive amount and by following lower cutting rates. The increasing of a cutting rate negatively effects the quality of the cut surface and the size of the distance between water jet entering and water jet leaving, because the increasing of a cutting rate increases also values of the mentioned parameters. As to the distance between water jet entering and water leaving, the abrasive amount of 200-250 g.min-1 at the rate of 50 mm.min-1 is considered to be optimal, but outside this range the influence of the abrasive amount impacts negatively, primarily on water jet entering and water jet leaving that has a direct influence on the corrugated bottom cutting edge.


Sensors ◽  
2021 ◽  
Vol 21 (8) ◽  
pp. 2704
Author(s):  
Yunhan Lin ◽  
Wenlong Ji ◽  
Haowei He ◽  
Yaojie Chen

In this paper, an intelligent water shooting robot system for situations of carrier shake and target movement is designed, which uses a 2 DOF (degree of freedom) robot as an actuator, a photoelectric camera to detect and track the desired target, and a gyroscope to keep the robot’s body stable when it is mounted on the motion carriers. Particularly, for the accurate shooting of the designed system, an online tuning model of the water jet landing point based on the back-propagation algorithm was proposed. The model has two stages. In the first stage, the polyfit function of Matlab is used to fit a model that satisfies the law of jet motion in ideal conditions without interference. In the second stage, the model uses the back-propagation algorithm to update the parameters online according to the visual feedback of the landing point position. The model established by this method can dynamically eliminate the interference of external factors and realize precise on-target shooting. The simulation results show that the model can dynamically adjust the parameters according to the state relationship between the landing point and the desired target, which keeps the predicted pitch angle error within 0.1°. In the test on the actual platform, when the landing point is 0.5 m away from the position of the desired target, the model only needs 0.3 s to adjust the water jet to hit the target. Compared to the state-of-the-art method, GA-BP (genetic algorithm-back-propagation), the proposed method’s predicted pitch angle error is within 0.1 degree with 1/4 model parameters, while costing 1/7 forward propagation time and 1/200 back-propagation calculation time.


Author(s):  
Nils Cwiekala ◽  
David A Hills

The state of stress present in an elastic half-plane contact problem, where one or both bodies is subject to remote tension has been investigated, both for conditions of full stick and partial slip. The state of stress present near the contact edges is studied for different loading scenarios in an asymptotic form. This is of practical relevance to the study of contacts experiencing fretting fatigue, and enables the environment in which cracks nucleate to be specified.


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