scholarly journals Effect of Thermal Exposure Simulating Vapor Deposition on the Impact Behavior of Additively Manufactured AlSi10Mg Alloy

Author(s):  
L. Lattanzi ◽  
M. Merlin ◽  
A. Fortini ◽  
A. Morri ◽  
G. L. Garagnani

AbstractThe present work focuses on the evolution of hardness and impact toughness after thermal exposure at high temperatures of the AlSi10Mg alloy produced by selective laser melting. The thermal exposure simulated the vapor deposition of coatings on aluminum alloys. The aim is to assess the possibility of combining the ageing step of heat treatments and the deposition treatment. The alloy was aged at 160 and 180 °C for up to 4 hours, both directly and after an innovative rapid solution treatment. Direct ageing had no significant effects on the microstructure, showing an almost constant hardness trend. These results accord with the impact properties, which showed a negligible difference in the impact toughness of the direct aged and the as-built samples. The same ageing treatments performed after rapid solution treatment induced age hardening in the alloy. The hardness values were lower by 38% than those of the directly aged samples. The innovative solution treatment positively affected impact toughness, which increased by 185% compared to the directly aged material. These results highlight that the ageing step can be integrated with the vapor deposition process. Moreover, the heat treatment is suitable for components requiring high impact strength after coating.

Author(s):  
Zhenghua Huang ◽  
Yi Yao ◽  
Wenjun Qi ◽  
Chunjie Xu ◽  
Zhongming Zhang ◽  
...  

2010 ◽  
Vol 150-151 ◽  
pp. 779-782
Author(s):  
Qing Xin Zhao ◽  
Zhao Yang Liu ◽  
Jin Rui Zhang ◽  
Ran Ran Zhao

By means of the three-point bending impact equipment, with the measurement of ultrasonic velocity, the impact behavior and damage evolution of reactive powder concrete (RPC) with 0, 1%, 2% and 3% volume fraction of steel fiber were tested. The results showed that steel fiber significantly improved the compressive strength, flexural strength, flexural toughness and impact toughness of RPC matrix. The compressive strength, flexural strength, flexural toughness of RPC with 3% steel fiber increased by 40.1%, 102.1%, and 37.4 times than that of plain concrete, respectively, and simultaneously, the impact toughness of RPC with 3% steel fiber was 93.2 times higher than that with 1% steel fiber. RPC with 2% and 3% steel fiber dosage both had relatively high compressive strength, flexural strength and flexural toughness; however, compared with the sample with 2% steel fiber dosage, the impact toughness of RPC with 3% steel fiber dosage increased by more than 10 times. Therefore, taking economy and applicability into consideration, if we mainly emphasis on the compressive strength, flexural strength and flexural toughness, RPC with 2% steel fiber is optimal. While if impact toughness is critical, RPC with 3% steel fiber would be the best choice.


2019 ◽  
Vol 34 (01n03) ◽  
pp. 2040061 ◽  
Author(s):  
Kai Qi ◽  
Guangjin Wang ◽  
Yunxue Jin ◽  
Jiayang Gu ◽  
Zhongyu Zhang ◽  
...  

Duplex stainless steel, consisting of ferrite and austenite, has good corrosion resistance and is often used in harsh marine environments. In this paper, welding on SAF2507 duplex stainless steel with 5 mm thickness was finished by laser beam welding (LBW) and gas tungsten arc welding (GTAW). The post-weld solid solution treatment was also conducted at temperature of [Formula: see text]C followed with cooling by water after 1 h. The results showed that both LBW and GTAW could produce well-produced welds. The microstructures of the welds were composed of ferrite and austenite phases. After solid solution treatment at [Formula: see text]C, the two-phase structure of LBW joint became uniform, while [Formula: see text] phase was produced in GTAW joint. The impact test of welded joints at room-temperature was carried out. After solid solution treatment at [Formula: see text]C, the impact toughness of LBW joints obviously increased, but the impact toughness of GTAW joint decreased with the fracture morphology of brittle mode. The electrochemical experiments on the welded joints showed that the pitting corrosion resistance of LBW joints improved after solid solution treatment, while the pitting corrosion resistance of GTAW joints decreased.


2014 ◽  
Vol 794-796 ◽  
pp. 827-832 ◽  
Author(s):  
Paul A. Rometsch ◽  
Zhou Xu ◽  
Hao Zhong ◽  
Huai Yang ◽  
Lin Ju ◽  
...  

Aluminium alloys play an important role in overhead power transmission applications. All-aluminium alloy conductor cables require increasingly hard-to-achieve combinations of high tensile strength and high electrical conductivity. The problem is that a high strength is normally associated with a reduced electrical conductivity. Both heat-treatable 6xxx series aluminium alloys and work-hardening 1xxx series aluminium alloys are important contenders for these applications. By contrast, the addition of rare earths and/or transition metals to aluminium may provide further opportunities to achieve improved combinations of precipitation hardening, substructural hardening and elevated temperature stability. In this work, strength and electrical conductivity relationships are investigated for a range of 6xxx series aluminium alloys and an Al-Sc alloy. The Al-Sc alloy was produced by means of a direct laser metal deposition process that allowed more Sc to be placed into solid solution than by conventional casting or solution treatment. The paper explores the relative effects of composition, cold working and age hardening on the balance of strength and electrical conductivity, including examples of how improved combinations of both strength and conductivity can be achieved.


2014 ◽  
Vol 566 ◽  
pp. 409-414 ◽  
Author(s):  
Yuki Kitani ◽  
Keitaro Horikawa ◽  
Hidetoshi Kobayashi ◽  
Kenichi Tanigaki ◽  
Tomo Ogura ◽  
...  

The effect of impact compression on age hardening behavior was examined for Meso20 and 6061 aluminum alloys using a single stage gun. The hardness of Meso20 and 6061 aluminum alloy applied with an impact compression (about 5.0GPa) after the solution treatment increased with the aging time. The cluster of point defects like stacking fault tetrahedral (SFT) was observed in the 6061 aluminum alloys with the impact compression (5.3GPa) after the solution treatment. Even after the impact compression, distribution of the aging precipitates was clearly identified.


2014 ◽  
Vol 915-916 ◽  
pp. 597-601
Author(s):  
Ming Long Kang ◽  
Wu Hu ◽  
Jian Min Zeng

The impact performance of ZnAl27Cu2.5MgMn alloy from room Temperature to 2500 °C has been investigated by pendulum impact testing. The surface morphology of impact fracture is observed by scan electron microscope (SEM). The results indicate that impact energy of the alloy decreases as the temperature increases when the temperatures are lower than 100°C. Between 100°C and 200°C, impact energy increases as the temperature increases. And when the temperature exceeds 250°C, impact energy decreases dramatically. Impact energy gets to the maximum at room temperature. Impact behavior of the alloy can be evaluated by the width of impact spectrum curve. The wider the peak of impact spectrum curve, the higher the impact toughness. Whereas impact toughness is worse if peak is narrow.


2012 ◽  
Vol 476-478 ◽  
pp. 75-80 ◽  
Author(s):  
Li Ping Zhong ◽  
Jia Yong Si ◽  
Zi Qiao Zheng

The impact toughness of ZA27 alloy at different temperatures is investigated by pendulum impact testing. In addition, the morphology of impact fracture surface observed by SEM. The results indicate that impact energy of ZA27 alloy is reduced with the temperature rising when the temperature is lower than 100°C. At 100°C to 200°C, impact energy increase as the temperature rising. And when the temperature reaches to 250°C, impact energy suddenly descend. Impact energy is the highest and reaches to 72.768J at 20°C. At impact fracture surface, it is mostly tear ridges and dimples. The higher the impact energy is, the more obvious the characteristic of tear ridges is. Furthermore, dimples are small and distribute more uniformly. Lower the impact energy, the less distinct of tear ridges. Dimples are larger and deeper, their distribution are not uniform. Impact behavior of material could be evaluated by the width of impact curve. The wider the peak of impact curve, the higher the impact toughness. But impact toughness is worse while peak is narrow.


2017 ◽  
Vol 889 ◽  
pp. 138-142 ◽  
Author(s):  
Amit Powar ◽  
Amol Gujar ◽  
Niketan Manthani ◽  
Vinayak Pawar ◽  
Rajkumar Singh

Duplex Stainless Steel (DSS) combines good mechanical strength and ductility with moderate to good corrosion resistance in a variety of environments. DSS are prone to the formation of various intermetallic phases (σ, χ, π, R), carbides (M23C6) and nitrides (Cr2N), when it exposed to temperatures lower than 1000°C. This study focuses on effect of secondary phase precipitation on impact toughness of ASTM A182 DSS. Cylindrical bar of DSS was open die forged in the temperature range of 1200-1050°C. After the forging, the bar was slow cooled by covering it with ceramic wool. This leads to the formation of σ phase at the ferrite/austenite interfaces and significantly reduced the impact toughness of the material. Solution treatment was done at different temperature and effect on toughness studied. The microstructural changes produced as consequences of the distinct test condition have been analyzed by means of optical and electron microscopy, X-ray diffraction.


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