scholarly journals Part-optimized forming by spatially distributed vaporizing foil actuators

2021 ◽  
Author(s):  
Marlon Hahn ◽  
A. Erman Tekkaya
Keyword(s):  
Process Design ◽  
High Speed ◽  
Specific Impulse ◽  
Design Procedure ◽  
Mathematical Optimization ◽  
Starting Point ◽  
Spatially Distributed ◽  
Lower Tool ◽  
A Minor ◽  
Charging Energy

AbstractElectrically vaporizing foil actuators are employed as an innovative high speed sheet metal forming technology, which has the potential to lower tool costs. To reduce experimental try-outs, a predictive physics-based process design procedure is developed for the first time. It consists of a mathematical optimization utilizing numerical forming simulations followed by analytical computations for the forming-impulse generation through the rapid Joule heating of the foils. The proposed method is demonstrated for an exemplary steel sheet part. The resulting process design provides a part-specific impulse distribution, corresponding parallel actuator geometries, and the pulse generator’s charging energy, so that all process parameters are available before the first experiment. The experimental validation is then performed for the example part. Formed parts indicate that the introduced method yields a good starting point for actual testing, as it only requires adjustments in the form of a minor charging energy augmentation. This was expectable due to the conservative nature of the underlying modeling. The part geometry obtained with the most suitable charging energy is finally compared to the target geometry.

Dimensioning a recovery boiler furnace using mathematical optimization

TAPPI Journal ◽  
2015 ◽  
Vol 14 (2) ◽  
pp. 119-129 ◽  
Author(s):  
VILJAMI MAAKALA ◽  
PASI MIIKKULAINEN
Keyword(s):  
Radial Basis Function Network ◽  
High Capacity ◽  
Mathematical Optimization ◽  
Optimization Procedure ◽  
Optimization Method ◽  
Performance Criteria ◽  
Boiler Furnace ◽  
Starting Point ◽  
Recovery Boiler ◽  
Base Design

Capacities of the largest new recovery boilers are steadily rising, and there is every reason to expect this trend to continue. However, the furnace designs for these large boilers have not been optimized and, in general, are based on semiheuristic rules and experience with smaller boilers. We present a multiobjective optimization code suitable for diverse optimization tasks and use it to dimension a high-capacity recovery boiler furnace. The objective was to find the furnace dimensions (width, depth, and height) that optimize eight performance criteria while satisfying additional inequality constraints. The optimization procedure was carried out in a fully automatic manner by means of the code, which is based on a genetic algorithm optimization method and a radial basis function network surrogate model. The code was coupled with a recovery boiler furnace computational fluid dynamics model that was used to obtain performance information on the individual furnace designs considered. The optimization code found numerous furnace geometries that deliver better performance than the base design, which was taken as a starting point. We propose one of these as a better design for the high-capacity recovery boiler. In particular, the proposed design reduces the number of liquor particles landing on the walls by 37%, the average carbon monoxide (CO) content at nose level by 81%, and the regions of high CO content at nose level by 78% from the values obtained with the base design. We show that optimizing the furnace design can significantly improve recovery boiler performance.

scholarly journals Cavitation patterns in high-pressure homogenization nozzles with cylindrical orifices: Influence of mixing stream in Simultaneous Homogenization and Mixing

2021 ◽  
Author(s):  
V. Gall ◽  
E. Rütten ◽  
H. P. Karbstein
Keyword(s):  
High Pressure ◽  
Process Design ◽  
High Speed ◽  
State Of The Art ◽  
Back Pressure ◽  
High Pressure Homogenization ◽  
Unit Operation ◽  
Mixing Chamber ◽  
Cavitation Intensity ◽  
Droplet Sizes

AbstractHigh-pressure homogenization is the state of the art to produce high-quality emulsions with droplet sizes in the submicron range. In simultaneous homogenization and mixing (SHM), an additional mixing stream is inserted into a modified homogenization nozzle in order to create synergies between the unit operation homogenization and mixing. In this work, the influence of the mixing stream on cavitation patterns after a cylindrical orifice is investigated. Shadow-graphic images of the cavitation patterns were taken using a high-speed camera and an optically accessible mixing chamber. Results show that adding the mixing stream can contribute to coalescence of cavitation bubbles. Choked cavitation was observed at higher cavitation numbers σ with increasing mixing stream. The influence of the mixing stream became more significant at a higher orifice to outlet ratio, where a hydraulic flip was also observed at higher σ. The decrease of cavitation intensity with increasing back-pressure was found to be identical with conventional high-pressure homogenization. In the future, the results can be taken into account in the SHM process design to improve the efficiency of droplet break-up by preventing cavitation or at least hydraulic flip.

Synthesis of Inertially Compensated Variable-Speed Cams

2003 ◽  
Vol 125 (3) ◽  
pp. 593-601 ◽  
Author(s):  
B. Demeulenaere ◽  
J. De Schutter
Keyword(s):  
High Speed ◽  
Design Procedure ◽  
Variable Speed ◽  
Speed Variation ◽  
Design Choice ◽  
Cam Follower ◽  
Speed Fluctuation ◽  
Novel Design

Traditionally, cam-follower systems are designed by assuming a constant camshaft speed. Nevertheless, all cam-follower systems, especially high-speed systems, exhibit some camshaft speed fluctuation (despite the presence of a flywheel) which causes the follower motions to be inaccurate. This paper therefore proposes a novel design procedure that explicitly takes into account the camshaft speed variation. The design procedure assumes that (i) the cam-follower system is conservative and (ii) all forces are inertial. The design procedure is based on a single design choice, i.e., the amount of camshaft speed variation, and yields (i) cams that compensate for the inertial dynamics for any period of motion and (ii) a camshaft flywheel whose (small) inertia is independent of the period of motion. A design example shows that the cams designed in this way offer the following advantages, even for non-conservative, non-purely inertial cam-follower systems: (i) more accurate camshaft motion despite a smaller flywheel, (ii) lower motor torques, (iii) more accurate follower motions, with fewer undesired harmonics, and (iv) a camshaft motion spectrum that is easily and robustly predictable.

INTEGRATING DATA MINING TO A PROCESS DESIGN USING THE ROBUST BAYESIAN APPROACH

2008 ◽  
Vol 15 (05) ◽  
pp. 441-464 ◽  
Author(s):  
HEAJIN JEONG ◽  
SUHILL SONG ◽  
SANGMUN SHIN ◽  
BYUNG RAE CHO
Keyword(s):  
Data Mining ◽  
Process Design ◽  
Research Work ◽  
Design Procedure ◽  
Design Tool ◽  
Raw Data ◽  
Correlation Based Feature Selection ◽  
Vital Component ◽  
Process Database ◽  
Noise Factors

Although process design optimization issues have received considerable attention from researchers for more than several decades, and a number of methodologies for modeling and optimizing the process have been developed, there is still ample room for improvement. Most research work has rarely considered the use of raw data from a manufacturing process database into the process design. However, the use of cumulative raw data can be a vital component in optimizing processes. To address this, we propose a new process design procedure called robust-Bayesian data mining (RBDM). First, we show how data mining techniques and a correlation-based feature selection (CBFS) method can be applied effectively to the selection of significant factors. Second, we then show how RBDM can be incorporated into robust design. Third, we present how the proposed RBDM estimates process parameters by considering the concept of robustness of the estimated parameters while incorporating the concept of noise factors. Finally, we present numerical examples to illustrate the efficiency of the proposed RBDM as a design tool for optimizing manufacturing processes.

Comprehensive design methodology for an engine journal bearing

2000 ◽  
Vol 214 (4) ◽  
pp. 401-412 ◽  
Author(s):  
H Hirani ◽  
K Athre ◽  
S Biswas
Keyword(s):  
Film Thickness ◽  
High Speed ◽  
Design Methodology ◽  
Design Procedure ◽  
Maximum Pressure ◽  
Connecting Rod ◽  
Automotive Engine ◽  
Reciprocating Engine ◽  
High Power Output ◽  
Minimum Film Thickness

The trend towards high power output, high speed and low power loss in engines requires a better understanding of bearing behaviour. Research in this area is directed more towards different aspects involved in bearing analyses, rather than providing a comprehensive guideline on design of bearing. This effort compiles the design methodology for selection of diametral clearance and bearing length by limiting the minimum film thickness, maximum pressure and temperature. The design procedure is summarized on the basis of the existing rapid bearing analyses for evaluation of the journal trajectory, minimum film thickness and maximum pressure and simplified thermal analysis. A flow chart is provided for step-by-step bearing design. Finally, two case studies of engine bearings are described: one investigates the VEB bigend connecting-rod bearing for a large industrial reciprocating engine and the other a main crankshaft bearing for an automotive engine. The methodology translates into easy-to-use expressions and the overall procedure is outlined, using practical data to demonstrate how this can be employed effectively by users.

Structural Fire Integrity Testing of Lightweight Structures

2016 ◽  
Author(s):  
Michael Rahm ◽  
Franz Evegren
Keyword(s):  
Safety Factor ◽  
Fire Resistance ◽  
High Speed ◽  
Time To Failure ◽  
Test Procedures ◽  
Structural Fire ◽  
Lightweight Structures ◽  
Applied Loading ◽  
Frp Composite ◽  
Starting Point

To reduce environmental impact and to manage weight in shipping and offshore, lightweight structures are becoming increasingly important. A critical issue for loadbearing structures is their structural fire integrity. It is generally evaluated by loaded furnace fire resistance tests based on ISO 834. As part of the EU project BESST, a series of such tests were performed with typical lightweight fiber reinforced polymer (FRP) composite sandwich structures. The purpose was to determine whether structural fire integrity is sensitive to the design load, design method and safety factor against buckling. In particular was examined whether the temperature at the interface between the exposed laminate and the core is critical for structural integrity and how it depends on the applied loading. Independence of the applied load would make performance solely a matter of heat transfer, which would significantly reduce necessary testing. The tests were carried out with starting point in an insulated sandwich panel system, certified as a 60 minute Fire Resisting Division (FRD-60) for high-speed craft in accordance with the Fire Test Procedures (FTP) Code. The structure consisted of 1.3 mm glass fiber reinforced polyester laminates surrounding a cross linked PVC foam core called Divinycell H80 (80 kg/m3). It was constructed for a 7 kN/m design load, which is the loading applied in the FTP Code furnace test for high-speed craft. Hence, with a conventional safety factor against buckling of 2.5 it was designed to resist a critical load of 17.4 kN/m. With basis in this design, tests were performed with structures where the thickness of the laminates or core had been altered and with adjusted safety factor against the applied loading. In addition, a test was performed with a stiffened panel. Firstly it was noted that 60 minutes of fire resistance was not achieved in most of the tests, which was a consequence of an alteration in the FTP Code test procedures. The FRD-60 structure used as starting point was certified before the 2010 edition of the FTP Code was ratified. This harmonized the test procedure between laboratories and gave a slightly tougher temperature development than when the structure was certified. However, the test results are still valid and show a small variation in the time to failure in the tests with unstiffened sandwich structures, ranging between 51 and 58.5 minutes. Changing the safety factor from 2.5 to 1.5 resulted in a relatively small decrease in time to failure of 3 minutes. The stiffened test showed that structural resistance is better achieved by use of stiffeners than by thick laminates. Furthermore, applying this as a design principle and using a safety factor of 2.5 leaves a test variation between 55 and 58.5 minutes. The temperature at the exposed laminate-core interface was quite similar in the tests at the time of failure. This excludes the test when the laminate thickness was increased as a measure for structural improvement. In conclusion, the test series shows that fire resistance bulkhead testing of insulated FRP composite panels can be simplified and does not have to be performed with varying design loads. To achieve conservative evaluation, a design concept should be evaluated by testing the panel designed for the highest applicable load level, not by testing a weak panel at 7 kN/m loading. This applies to non-stiffened solutions.

scholarly journals Evaluation of the Diagnostic Advantage of Intraoral D and E Film for Detecting Interproximal Caries

2004 ◽  
Vol 5 (4) ◽  
pp. 58-70 ◽  
Author(s):  
Abdolrahim Davari ◽  
Fatemeh Ezoddini Ardakani ◽  
Daryoush Goodarzipour ◽  
Koorosh Goodarzipour
Keyword(s):  
High Speed ◽  
The Body ◽  
Diagnostic Image ◽  
Proximal Caries ◽  
Diagnostic Quality ◽  
Type D ◽  
Film Type ◽  
Significant Difference ◽  
Normal Speed ◽  
A Minor

Abstract Clinicians strive to reduce the exposure of patients to X-ray radiation in an effort to decrease its harmful effects on the body. A potential strategy for achieving this goal is the use of high-speed films that require less exposure to radiation to generate a diagnostic image. There are two film types commonly used in intraoral radiography: high speed or “Ekta-speed” film (Type E) and normal speed or Ultra-speed film (Type D). Type E film requires nearly half of the exposure time that is required by Type D films to produce an acceptable diagnostic image; however, the diagnosis quality and usability of these film types are under question. The purpose of this research is to compare the diagnostic quality of Type E with Type D film when used to diagnose proximal caries. In this study 40 pairs of extracted maxillary premolar teeth were chosen and divided into four groups of 10 pairs. Cavities were made on proximal surfaces at different depths (0.5, 1, 1.5, and 2 mm) for each group. Bitewing radiographs were then taken on each pair of teeth using Type E film and then again using Type D film. Radiographs were evaluated by two oral radiologists and two operative dentistry specialists who recorded the perceived diagnostic depth of the prepared cavities. Our data showed both Type D and E films are suitable for use in diagnosing proximal caries, and despite a minor discrepancy between them no significant difference was found with regard to their value in diagnosing proximal caries. Citation Ardakani FE, Davari A, Goodarizpour D, et. al. Evaluation of the Diagnostic Advantage of Intraoral D and E Film for Detecting Interproximal Caries. J Contemp Dent Pract 2004 November;(5)4:058-070.

scholarly journals Forensic Engineering Analysis Of Bicycle Versus Pickup Collision

2010 ◽  
Vol 27 (1) ◽  
Author(s):  
Jerry S. Ogden
Keyword(s):  
High Speed ◽  
Engineering Analysis ◽  
Test Procedures ◽  
Data Set ◽  
Vehicle To Vehicle ◽  
Vehicle Collision ◽  
Vehicle Impact ◽  
General Test ◽  
Forensic Engineering ◽  
A Minor

The Forensic Engineering Analysis Of Bicycle-Vehicle Incidents Presents Its Own Unique Set Of Challenges. Often, The Forensic Engineer Is Faced With A Limited Data Set For Determining Vehicle Impact Speed From The Physical Evidence Produced By A Bicycle Collision With An Automobile, Which May Not Be Of Issue For A Vehicle-To-Vehicle Collision At Similar Speeds. This Paper Analyzes A Collision Between A Light Duty Pickup Pulling A Tandem Axle Utility Trailer And A Bicycle Ridden By A Minor Child. There Were Allegations That The Pickup Was Traveling At A High Speed Above The Speed Limit, As Well As Passing Another Vehicle At The Time Of The Incident. In Order To Accurately And Dependably Determine The Speed Of The Ford F350 Pickup Involved In This Incident Event, This Forensic Engineer Elected To Recreate The Vehicle Locked Wheel Skidding Evidence That Was Produced During The Incident Event And Photographically Recorded By Police Investigators. The Dynamic Skid Testing Technique, Test Equipment, And General Test Procedures Used To Accurately Determine Vehicle Speeds For This Incident Event, And How It Can Be Applied To Similar Collision Events Are Discussed In This Paper

scholarly journals Tip Clearance Actuation With Magnetic Bearings for High-Speed Compressor Stall Control

2000 ◽  
Vol 123 (3) ◽  
pp. 464-472 ◽  
Author(s):  
Z. S. Spakovszky ◽  
J. D. Paduano ◽  
R. Larsonneur ◽  
A. Traxler ◽  
M. M. Bright
Keyword(s):  
High Speed ◽  
Design Procedure ◽  
Magnetic Bearing ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Magnetic Bearings ◽  
Test Facility ◽  
Control Analysis ◽  
Servo Actuator ◽  
Stall Control

Magnetic bearings are widely used as active suspension devices in rotating machinery, mainly for active vibration control purposes. The concept of active tip-clearance control suggests a new application of magnetic bearings as servo-actuators to stabilize rotating stall in axial compressors. This paper presents a first-of-a-kind feasibility study of an active stall control experiment with a magnetic bearing servo-actuator in the NASA Glenn high-speed single-stage compressor test facility. Together with CFD and experimental data a two-dimensional, incompressible compressor stability model was used in a stochastic estimation and control analysis to determine the required magnetic bearing performance for compressor stall control. The resulting requirements introduced new challenges to the magnetic bearing actuator design. A magnetic bearing servo-actuator was designed that fulfilled the performance specifications. Control laws were then developed to stabilize the compressor shaft. In a second control loop, a constant gain controller was implemented to stabilize rotating stall. A detailed closed loop simulation at 100 percent corrected design speed resulted in a 2.3 percent reduction of stalling mass flow, which is comparable to results obtained in the same compressor by Weigl et al. (1998. ASME J. Turbomach. 120, 625–636) using unsteady air injection. The design and simulation results presented here establish the viability of magnetic bearings for stall control in aero-engine high-speed compressors. Furthermore, the paper outlines a general design procedure to develop magnetic bearing servo-actuators for high-speed turbomachinery.

Progress on the Advanced Turbine Technology Applications Project (ATTAP)

1994 ◽  
Author(s):  
S. G. Berenyi
Keyword(s):  
Life Cycle Cost ◽  
High Speed ◽  
Design Procedure ◽  
Department Of Energy ◽  
Laboratory Evaluation ◽  
Ceramic Component ◽  
Turbine Engine ◽  
Oak Ridge ◽  
Turbine Inlet ◽  
Ceramic Components

This technology project, sponsored by the U.S. Department of Energy, is intended to advance the technological readiness of the ceramic automotive gas turbine engine. Of the several technologies requiring development before such an engine becomes a commercial reality, structural ceramic components represent the greatest technical challenge, and are the prime project focus. The ATTAP aims at developing and demonstrating such ceramic components that have a potential for: (1) competitive automotive engine life cycle cost and (2) operating for 3500 hr in a turbine engine environment at turbine inlet temperatures up to 1371°C (2500°F). Allison is addressing the ATTAP goal using internal technical resources, an extensive technology and data base from General Motors (GM), technical resources from several subcontracted domestic ceramic suppliers, and supporting technology developments from Oak Ridge and other federal programs. The development activities have resulted in the fabrication and delivery of numerous ceramic engine components, which have been characterized through laboratory evaluation, cold spin testing, hot rig testing, and finally through engine testing as appropriate. These component deliveries are the result of the ATTAP design/process development/fabrication/characterization/test cycles. Ceramic components and materials have been characterized in an on-going program using nondestructive and destructive techniques. So far in ATTAP, significant advancements include: • evolution of a correlated design procedure for monolithic ceramic components • evolution of materials and processes to meet the demanding design and operational requirements of high temperature turbines • demonstration of ceramic component viability through thousands of hours of both steady-slate and transient testing while operating at up to full design speed, and at turbine inlet temperatures up to 1371°C (2500°F) • completion of hundreds of hours of durability cyclic testing utilizing several “all ceramic” gasifier turbine assemblies • demonstration of ceramic rotor survivability under conditions of extreme foreign object ingestion, high speed turbine tip rub, severe start-up transients, and a very demanding durability cycle In addition to the ceramic component technology, progress has been made in the areas of low emission combustion technology and regenerator design and development.

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