A new casting process for carbon (or SiC-based) fibre-aluminium matrix low cost composite materials

Composites ◽  
1986 ◽  
Vol 17 (2) ◽  
pp. 165
Keyword(s):  
Composite Materials ◽  
Low Cost ◽  
Casting Process ◽  
Aluminium Matrix

Bamboo Waste-based Bio-composite Substance: An application for Low-cost Construction Materials

2020 ◽  
Vol 4 (1) ◽  
pp. 41-48
Author(s):  
Teodoro Astorga Amatosa ◽  
Michael E. Loretero
Keyword(s):  
Composite Materials ◽  
Sea Water ◽  
Raw Materials ◽  
Low Cost ◽  
Construction Materials ◽  
Single Layer ◽  
High Strength ◽  
Green Technology ◽  
Experimental Medium ◽  
Natural Treatment

Bamboo is a lightweight and high-strength raw materials that encouraged researchers to investigate and explore, especially in the field of biocomposite and declared as one of the green-technology on the environment as fully accountable as eco-products. This research was to assess the technical feasibility of making single-layer experimental Medium-Density Particleboard panels from the bamboo waste of a three-year-old (Dendrocalamus asper). Waste materials were performed to produce composite materials using epoxy resin (C21H25C105) from a natural treatment by soaking with an average of pH 7.6 level of sea-water. Three different types of MDP produced, i.e., bamboo waste strip MDP (SMDP), bamboo waste chips MDP (CMDP) and bamboo waste mixed strip-chips MDP (MMDP) by following the same process. The experimental panels tested for their physical-mechanical properties according to the procedures defined by ASTM D1037-12. Conclusively, even the present study shows properties of MDP with higher and comparable to other composite materials; further research must be given better attention as potential substitute to be used as hardwood materials, especially in the production, design, and construction usage.

scholarly journals Microstructure and Thermoelectric Properties of (Bi0.48Sb1.52)Te3 Thick Films Prepared with Tape Casting Method

Electronics ◽  
2021 ◽  
Vol 10 (2) ◽  
pp. 140
Author(s):  
Lichen Liu ◽  
Ziping Cao ◽  
Min Chen ◽  
Jun Jiang
Keyword(s):  
Thermoelectric Properties ◽  
Low Cost ◽  
Thick Films ◽  
Tape Casting ◽  
Casting Process ◽  
Casting Method ◽  
Glass Substrates ◽  
Conductive Films ◽  
Casting Technology

This paper reports the fabrication and characterization of (Bi0.48Sb1.52)Te3 thick films using a tape casting process on glass substrates. A slurry of thermoelectric (Bi0.48Sb1.52)Te3 was developed and cured thick films were annealed in a vacuum chamber at 500–600 °C. The microstructure of these films was analyzed, and the Seebeck coefficient and electric conductivity were tested. It was found that the subsequent annealing process must be carefully designed to achieve good thermoelectric properties of these samples. Conductive films were obtained after annealing and led to acceptable thermoelectric performance. While the properties of these initial materials are not at the level of bulk materials, this work demonstrates that the low-cost tape casting technology is promising for fabricating thermoelectric modules for energy conversion.

scholarly journals Physical and Mechanical Properties of Natural Leaf Fiber-Reinforced Epoxy Polyester Composites

Polymers ◽  
2021 ◽  
Vol 13 (9) ◽  
pp. 1369
Author(s):  
Sanjeev Kumar ◽  
Lalta Prasad ◽  
Vinay Kumar Patel ◽  
Virendra Kumar ◽  
Anil Kumar ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Synthetic Fibre ◽  
Low Cost ◽  
Fibre Length ◽  
Physical And Mechanical Properties ◽  
Natural Fibres ◽  
Risk Environment ◽  
Insulation Property ◽  
Natural Leaf

In recent times, demand for light weight and high strength materials fabricated from natural fibres has increased tremendously. The use of natural fibres has rapidly increased due to their high availability, low density, and renewable capability over synthetic fibre. Natural leaf fibres are easy to extract from the plant (retting process is easy), which offers high stiffness, less energy consumption, less health risk, environment friendly, and better insulation property than the synthetic fibre-based composite. Natural leaf fibre composites have low machining wear with low cost and excellent performance in engineering applications, and hence established as superior reinforcing materials compared to other plant fibres. In this review, the physical and mechanical properties of different natural leaf fibre-based composites are addressed. The influences of fibre loading and fibre length on mechanical properties are discussed for different matrices-based composite materials. The surface modifications of natural fibre also play a crucial role in improving physical and mechanical properties regarding composite materials due to improved fibre/matrix adhesion. Additionally, the present review also deals with the effect of silane-treated leaf fibre-reinforced thermoset composite, which play an important role in enhancing the mechanical and physical properties of the composites.

Forming of Zeolite/Carbon Composite Substrate Coated with Titania for Photocatalyst Decomposition of Organic Compound

2015 ◽  
Vol 659 ◽  
pp. 304-309
Author(s):  
Khemmakorn Gomonsirisuk ◽  
Thanakorn Wasanapiarnpong
Keyword(s):  
Activated Carbon ◽  
Composite Materials ◽  
Low Cost ◽  
Carbon Composite ◽  
Phenolic Resins ◽  
Soaking Time ◽  
Naa Zeolite ◽  
Composite Substrate ◽  
Zeolite Composite ◽  
High Absorption

Organic contaminated wastes water from petrochemical industries can be removed by adsorbent and photocatalyst. In this work, the degradation rate of phenol have been studied at different ratios of activated carbon/NaA zeolite composite materials coated with TiO2 photocatalyst which are easily to be fabricated into tubular shape by extrusion method. In addition, the foam-inserted composite can be floated on the surface of waste water for the higher phocatalyst activity. While the composite is the low cost adsorbent with high absorption and high ion exchange properties. In order to optimize the efficiency of material, the various ratios of activated carbon/NaA zeolite (3:1, 1:1 and 1:3) and amount of coated TiO2 on the specimen’s surface was studied by UV/Vis spectrophotometer which related to phenol concentration. Moreover the various amount of phenolic resins (10, 20, 30, 40 and 50 wt%) at different reduction firing temperatures (600 and 650 °C) with soaking time of 1, 2 and 3 hours affected to the compressive strength of samples. For the characterization, XRD is used to characterize the phase and SEM is used to provide the morphology of the prepared composite materials.

Design and Analysis of Hybrid Fused Filament Fabrication Apparatus for Fabrication of Composites

2021 ◽  
Vol 14 ◽  
Author(s):  
Aniket Yadav ◽  
Piyush Chohan ◽  
Ranvijay Kumar ◽  
Jasgurpreet Singh Chohan ◽  
Raman Kumar
Keyword(s):  
Additive Manufacturing ◽  
Composite Materials ◽  
Design Process ◽  
Low Cost ◽  
Matrix Material ◽  
Fabrication Process ◽  
Layer By Layer ◽  
Fused Filament Fabrication ◽  
Composite Manufacturing ◽  
Tool Paths

Background: Additive manufacturing is the most famous technology which requires materials or composites to be fabricated with layer by layer deposition strategy. Due to its lower cost, higher accuracy and less material wastage; this technology is used in almost every sector. But in many applications there is a need to alter the properties of a product in a certain direction with the help of some reinforcements. With the use of reinforcements, composite layers can be fabricated using additive manufacturing technique which will enhance the directional properties. A novel apparatus is designed to spray the reinforcement material into the printed structures in a very neat and precise manner. This spray nozzle is fully automated, which works according to tool-paths generated by slicing software. The alternate deposition of layers of reinforcement and build materials helped to fabricate customized composite products. Objective: The objective of present study is to design and analyze the working principle of novel technique which has been developed to fabricate composite materials using additive manufacturing. The apparatus is numerically controlled by computer according to CAD data which facilitates the deposition of alternate layers of reinforcement and matrix material. The major challenges during the design process and function of each component has been explored. Methods: The design process is initiated after comprehensive literature review performed to study previous composite manufacturing processes. The recent patents published by different patent offices of the world are studied in detail and analysis has been used to design a low cost composite fabrication apparatus. A liquid dispensing device comprises a storage tank attached with a pump and microprocessor. The microprocessor receives the signal from the computer as per tool paths generated by slicing software which decides the spray of reinforcements on polymer layers. The spraying apparatus moves in coordination with the primary nozzle of the Fused Filament Fabrication process. Results: The hybridization of Fused Filament Fabrication [process with metal spray process has been successfully performed. The apparatus facilitates the fabrication of low cost composite materials along with flexibility of complete customization of composite manufacturing process. The anisotropic behaviour of products can be easily controlled and managed during fabrication which can be used for different applications.

Production of Metal Matrix Composite Using a Bottom Tapping Stir Casting Furnace

2015 ◽  
Vol 772 ◽  
pp. 263-267 ◽  
Author(s):  
Ramanathan Arunachalam ◽  
Majid Al-Maharbi ◽  
Yahya Al Kiyumi ◽  
Elyas Aal-Thani ◽  
Mohammed Al Mafraji
Keyword(s):  
Continuous Improvement ◽  
Manufacturing Process ◽  
Metal Matrix ◽  
Low Cost ◽  
Casting Process ◽  
Stir Casting ◽  
Matrix Composites ◽  
High Quality ◽  
Reinforcement Material ◽  
Low Cost Manufacturing

Metal matrix composites (MMC's) have attracted the attention of researchers for quite some time. In the last 15 years, many studies have been reported in this field of MMC production through various routes. The most commonly used process for producing MMC is stir casting process whereby the reinforcement material is incorporated into the molten metal by stirring. It is a relatively low cost manufacturing process that is capable of producing high quality MMC. However, the process is associated with issues such as attaining uniform distribution of particles, wettability between particles and porosity in the MMCs. Because of these challenges, there has been continuous improvement in the process as well as the design of the furnace. In this research, an innovatively designed bottom tapping furnace has been used to produce the MMCs and the produced sample is characterized.

Investigation of the Mechanical Behavior of Natural Vegetable Fibers Used in Composite Materials for Structural Strengthening

2021 ◽  
Vol 888 ◽  
pp. 15-21
Author(s):  
Ivelina Ivanova ◽  
Jules Assih ◽  
Dimitar Dontchev
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Fiber Composite ◽  
Low Cost ◽  
Weight Ratio ◽  
Synthetic Fiber ◽  
Engineering Structures ◽  
Hemp Fiber ◽  
Plant Fibers ◽  
Hemp Fibers

This research aims at studying the mechanical properties of industrial hemp fibers and promoting their use as a reinforcing composite material for strengthening of civil engineering structures. Natural hemp fibers are of great interest due to the following advantages they have: low cost, high strength-to-weight ratio, low density and non-corrosive properties. The use of plant fiber composite materials has increased significantly in recent years because of the negative reduction impact on the environment. For example, the tendency to use renewable resources and their possibility for recycling. They cause fewer health and environmental problems than synthetic fibers. Natural fibers, in addition to environmental aspects, have advantages such as low densities, i.e. have low weight, interesting mechanical properties comparable to those of synthetic fiber materials, and last but not least, low cost. Composites based on natural plant fibers can be used to reinforce or repair reinforced concrete structures, as shown by research on flax fiber composites. These concretes specimens strengthened with biocomposite materials have very good resistance to bending and significantly increase the rigidity of the structure. The results show that the hemp fiber reinforcement has significant effects on the strengthening and increase in flexural strength from 8% to 35 %.

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