Processing of polymer wood composite material from pine cone and the binder of phenol formaldehyde/PVAc/molasses and improvement of its properties

This paper deals with the processing of polymer wood composite material from pine cone and the binder of phenol formaldehyde/PVAc/molasses and improvement of its properties. The production of pine cone based polymer binding and molasses added composite material, and the development of the non-flammability, insect attack and water resistance properties of this material has been studied in the research. To this end, pine cone, polyvinyl acetate (PVAc), phenol-formaldehyde, molasses, hemp fiber and waste colemanite have been used in the production of composite materials. It is aimed to produce a cheaper composite material less harmful to human health using plant based waste materials. According to the results of the flexural strength test conducted in the laboratory, the most suitable composite material producing parameters were detected as 0.25 filler/binder (f/b) ratio, 35% molasses ratio, 100°C molding pressure temperature, 49 kg/cm2 molding pressure, 240 µm mean particle size, 20 minutes for molding pressure time, 20% PF ratio and 0.5% hemp fiber ratio. It was determined that molasses could be used at a ratio of 35% for producing composite materials and, PF resin and hemp fiber samples provide the necessary water resistance. It was observed that the colemanite waste used in the mixture adds the nonflammability property to the composite material and decreases flexural strength and screw withdrawal strength.

Evaluating the effects of agricultural wastes on concrete and composite mechanical properties: a review

Wastes generation and emission of greenhouse gases are the major concerns of the contemporary world. Concrete’s cements companies in the globe are producing up to 2.8 billion tons of cements annually. This contributed to the emission of anthropogenic substances into the atmosphere which destroys the ozone layers. The incessant disposal of these agricultural wastes has detrimental effect on the environmental and human health. Thus, utilizing these wastes as secondary resources in concrete is a reasonable consideration in sustainable waste management in the circular economy. The use of agricultural wastes in concrete production has been gaining attraction in recent years, however, their effectiveness and performance in concrete need evaluation. This study presents an overview of the effects of some agricultural wastes: Bagasse, Coconut shell, Cotton, Oil palm and Hemp fibers on concrete and composite’s mechanical properties. As reviewed, Sugar-Cane Bagasse Ash (SCBA) and Coconut Shell Ash (CSA) are rich in cementitious (pozzolanic) properties (SiO2, Fe2O3 and Al2O3) for cement production up to 70%. Sugar-cane bagasse and oil palm-fiber ashes improved concrete workability. SCBA and CSA highly increased the concrete compressive strengths. The concrete tensile strengths were increased up to 97% with the inclusion of cotton and bagasse ashes. The SCBA, hemp-fiber and treated oil palm - fiber ash increased the concrete and composite’s flexural strengths up to 11.3%, 26.2% and 50.7% respectively. In conclusion, the output of this review will supply full data of the research gaps yet to cover on the use of agro-wastes in concrete for future investigations

Degumming of Hemp Fibers Using Combined Microwave Energy and Deep Eutectic Solvent Treatment

Hemp bast fibers were degummed using combined microwave energy (MWE) and deep eutectic solvent (DES) to generate pure hemp cellulose fibers for potential textile applications. The properties of the obtained fibers were investigated and compared with those from the traditional alkali-based process using several analytical techniques. Results revealed that hemp fiber surface underwent dramatic structural disruption during the pretreatment, due to the removal of “gummy” compounds (i.e., lignin, pectin, oil, and wax) and amorphous cellulose. Ultraviolet (UV) protection factor (UPF) of DES-treated fibers with 1:20 fiber-DES ratio (i.e., 183.67) were significantly higher than those from the traditional alkali-treated (140.75) and untreated raw hemp fibers (127.47). The treated fibers also had higher thermal stability. Chemical composition analysis showed that the cellulose content in the treated fiber samples increased to 49.95% which was comparable with the cellulose content of the alkali-treated fibers (49.49%). The study demonstrates a potentially effective, less time-consuming, and environmentally sustainable protocol for manufacturing purified hemp cellulose fibers using combined MWE-DES treatment.

Mechanical Characteristic and Water Absorption Property of Bio Composite from Sago Starch and Jute Fiber (Boehmeria Nivea) as the filler

Environmentally friendly plastics can be degraded biologically in an anaerobic environment. This plastic is synthesized from starch such as sago starch which is available in abundance. In the form of bioplastics, its mechanical properties are still not compared to conventional plastics derived from crude oil, so its application is limited. The incorporation of filler material increases its mechanical properties, one of the selected fillers is hemp fiber as used in this study. Thermoplastic starch from sago with flax fiber as a filler and the addition of Polypropylene to improve mechanical properties with a certain composition to maintain its natural biodegradability. The mechanical properties analyzed were tensile strength, elongation and modulus of elasticity. Water absorption tests were also carried out to observe the water resistance properties. The results of the tensile strength test showed that the best tensile strength value of 9.32 Mpa was obtained at the addition of 35% fiber with a TPS: PP ratio of 1:1.5. The same conditions were obtained for the percent elongation with the results of 10.16% and the modulus of elasticity was 91.73 Mpa. Water absorption showed that 55% filler gave the lowest water absorption, namely 4.41% at a ratio of TPS: PP 1:0.5. The addition of fiber filler into the bio-composite affects the tensile strength, elongation and modulus of elasticity, the higher the volume of filler entering the bio-composite, the lower the value of tensile strength, elongation and modulus of elasticity, or vice versa. The ratio of addition of polypropylene matrix is also influential, the higher the ratio contributes to the tensile strength, elongation and higher modulus of elasticity. High water absorption capacity will reduce the performance of biocomposite, so the lower the water absorption ability, the better the quality of the biocomposite product and the wider its application

Combining Fiber Enzymatic Pretreatments and Coupling Agents to Improve Physical and Mechanical Properties of Hemp Hurd/Wood/Polypropylene Composite

Natural fiber/plastic composites combine the low density and excellent mechanical properties of the natural fiber with the flexibility and moisture resistance of the plastic to create materials tailored to specific applications in theory. Wood/plastic composites (WPC) are the most common products, but many other fibers are being explored for this purpose. Among the more common is hemp hurd. Natural fibers are hydrophilic materials and plastics are hydrophobic, therefore one problem with all of these products is the limited ability of the fiber to interact with the plastic to create a true composite. Thus, compatibilizers are often added to enhance interactions, but fiber pretreatments may also help improve compatibility. The effects of pectinase or cellulase pretreatment of wood/hemp fiber mixtures in combination with coupling agents were evaluated in polypropylene panels. Pretreatments with pectinase or cellulase were associated with reduced thickness swell (TS24h) as well as increased modulus of rupture and modulus of elasticity. Incorporation of 5.0% silane or 2.5% silane/2.5% titanate as a coupling agent further improved pectinase-treated panel properties, but was associated with diminished properties in cellulase treated fibers. Combinations of enzymatic pretreatment and coupling agents enhanced fiber/plastic interactions and improved flexural properties, but the effects varied with the enzyme or coupling agent employed. The results illustrate the potential for enhancing fiber/plastic interactions to produce improved composites.