Binder jetting of “Hard-to-Weld” high gamma prime nickel-based superalloy RENÉ 108

2021 ◽  
Vol 39 ◽  
pp. 101894
Author(s):  
Etienne Martin ◽  
Arunkumar Natarajan ◽  
Srikanth Kottilingam ◽  
Rasim Batmaz
2021 ◽  
Author(s):  
Alexandre B. Gontcharov ◽  
Paul Lowden ◽  
Ashutosh Jena ◽  
Sunyong Kwon ◽  
Mathieu Brochu

Abstract Chemical composition, structure, mechanical and oxidation properties of welds produced utilizing laser direct energy deposition process of a newly developed LW4280 welding powder will be presented. Crack-free and high-density specimens were fabricated for manufacturing standard and subsized tensile test samples as per ASTM E-8. Optical and scanning electron microscopy revealed the formation of epitaxial grain growth during solidification of the welding pool followed by precipitation of fine gamma prime phase during the reheating from the subsequent weld layers. A sub-solvus primary aging temperature determined using Thermo-Calc software followed by secondary aging resulted in precipitation of above 49% of cuboidal γ′ phase. Excellent ultimate tensile strength of 1310 MPa (190 ksi), 0.2% yield strength of 855 MPa (124 ksi), and elongation of 18.7% were measured at ambient temperature. At 926°C (1700°F), the tensile testing yielded of 579 MPa (84 ksi), 0.2% yield strength of 462 MPa (67 ksi), and elongation of 18.8%. Cyclic oxidation resistance of the LW4280 weld material at 1120°C (2048°F) was superior to Rene 80 and Mar M247 while slightly below Rene 142.


Author(s):  
Alexandre Gontcharov ◽  
Yuan Tian ◽  
Paul Lowden ◽  
Mathieu Brochu

The microstructure and mechanical properties of materials produced by Wide Gap Brazing (WGB) and Laser Beam (LBW) cladding with different blends of Mar M247 and Amdry DF-3 brazing powders were studied. It was shown that LBW Mar M247 based materials comprised of 0.6 to 1 wt. % B were weldable. The weld properties were superior to WGB deposits with the same bulk chemical composition, due to the formation of a dendritic structure typical for welded joints, and the precipitation of cuboidal borides of Cr, Mo, and W in the ductile Ni-Cr based matrix. Both materials were found to have useful properties for 3D additive manufacturing (AM) and repair components manufactured from high gamma prime precipitation hardened superalloys.


2021 ◽  
Vol 63 (2) ◽  
pp. 105-112
Author(s):  
Chuleeporn Paa-rai ◽  
Gobboon Lothongkum ◽  
Panyawat Wangyao

Abstract IN-738 turbine blade samples, deteriorated after long term service at high temperatures, were solution heat-treated at two temperatures, 1398 K and 1473 K, for 7.2 ks. Subsequently, the samples were cooled down in different atmospheres, in air and in furnace, for the purpose of studying the effects of different cooling media (rates) on the restored microstructures. Following this, the samples were aged at 1118 K for 43.2 ks and 86.4 ks in order to determine the characteristic of re-precipitated gamma prime particles. A scanning electron microscope (SEM) and ImageJ analysis software were used. The results show that the cooling in air provided gamma prime particles re-precipitating in spherical shape while the cooling in a furnace resulted in coarse gamma prime particles re-precipitating in irregular shape. The samples solutionized at 1398 K for 7.2 ks cooled down in air and then aging at 1118 K provided bimodal microstructure, while the sample solutionized at 1473 K for 7.2 ks, followed by air cooling and aging at 1118 K generated unimodal γ’ precipitation in spherical shape. Cooling in a furnace provides coarse γ’ recipitated particles in more irregular shape for the both solutionizing temperatures studied here. Cooling in a furnace provides coarse γ’ precipitated particles in more irregular shape for the both solutionizing temperatures studied here.


Author(s):  
Alexandre Gontcharov ◽  
Yuan Tian ◽  
Paul Lowden ◽  
Robert Tollett ◽  
Mathieu Brochu

The current study reports on modification of conventional welding materials with titanium, boron and silicon to enhance weldability by reducing the solidus temperature and promoting the formation of low temperature eutectics. Melting behavior, weld microstructure, tensile and stress rupture strength are reported for several alloy compositions. Some examples of repairs of IGT and aero HPT blades using the materials and technologies are provided.


2019 ◽  
Vol 227 ◽  
pp. 46-55 ◽  
Author(s):  
Mohammad Mehdi Barjesteh ◽  
Seyed Mehdi Abbasi ◽  
Karim Zangeneh Madar ◽  
Kourosh Shirvani

2017 ◽  
Vol 891 ◽  
pp. 420-425
Author(s):  
Sureerat Polsilapa ◽  
Aimamorn Promboopha ◽  
Panyawat Wangyao

Cast nickel based superalloy, Grade Inconel 738, is a material for turbine blades. Its rejuvenation heat treatment usually consist of solution treatment condition with temperature range of 1125-1205 oC for 2-6 hours. Then it is following with double aging process including primary aging at 1055oC for 1 hour and secondary aging at 845oC for 24 hours. However, the various selected temperature dropping program were performed during solution treatment to simulate the possible error of heating furnace. The maximum number of temperature dropping during solution treatment is varied from 1-3 times From all obtained results, the various temperature dropping during solution treatment conditions showed extremely the significant effect on the final rejuvenated microstructures and long-term gamma prime stability after heating at temperature of 900oC for 200 hours.


2019 ◽  
Author(s):  
Christina Maria Katsari ◽  
Stephen Yue ◽  
Andrew Wessman

Abstract Rene 65 is a nickel-based superalloy used in aerospace components such as turbine blades and disks. The microstructure in the as received condition of the superalloy consists of ~40% volume fraction of gamma prime precipitates, which gives such a high strength that thermomechanical processing is problematic. The goal of this study was to develop a heat treatment for manufacturing of Rene 65 components by changing the size distribution and volume fraction of those precipitates and lowering the strength. Gamma prime in this alloy is observed in three sizes, ranging from a few μm to tens of nm. For the design of the heat treatments, Design of Experiments (DOE) has been used; more specifically Taguchi’s L8 matrix. The four factors that are examined are cooling rate, hold temperature, hold time and cooling method to room temperature. The levels of the factors were two (high and low) with replication. Microstructures were characterized by Scanning Electron Microscopy and mechanical properties by Vickers microhardness testing.


Author(s):  
Alexandre Gontcharov ◽  
Yuan Tian ◽  
Paul Lowden ◽  
Mathieu Brochu

The microstructure and mechanical properties of materials produced by wide gap brazing (WGB) and laser beam (LBW) cladding with different blends of Mar M247 and Amdry DF-3 brazing powders were studied. It was shown that LBW Mar M247-based materials comprised of 0.6 to 1 wt % B were weldable. The weld properties were superior to WGB deposits with the same bulk chemical composition, due to the formation of a dendritic structure typical for welded joints, and the precipitation of cuboidal borides of Cr, Mo, and W in the ductile Ni–Cr based matrix. Both materials were found to have useful properties for three-dimensional (3D) additive manufacturing (AM) and repair components manufactured from high gamma prime precipitation hardened superalloys.


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