Analysis of transient and hysteresis behavior of cross-flow heat exchangers under variable fluid mass flow rate for data center cooling applications

2015 ◽  
Vol 84 ◽  
pp. 15-26 ◽  
Author(s):  
Tianyi Gao ◽  
Bruce Murray ◽  
Bahgat Sammakia

Author(s):  
Karthik Silaipillayarputhur ◽  
Stephen A. Idem

The transient performance of a multi-pass cross flow heat exchanger subjected to temperature and mass flow rate perturbations, where the heat exchanger flow circuiting is neither parallel flow nor counter flow, is considered in this work. A detailed numerical study was performed for representative single-pass, two-pass, and three-pass heat exchangers. Numerical predictions were obtained for cases where the minimum capacity rate fluid was subjected to a step change in inlet temperature in absence of mass flow rate perturbations. Likewise, numerical predictions were obtained for the heat exchangers operating initially at steady state, where a step mass flow rate change of the minimum capacity rate fluid was imposed in the absence of any fluid temperature perturbations. The transient performance of this particular heat exchanger configuration subjected to these temperature and flow disturbances has not been discussed previously in the available literature. In the present study the energy balance equations for the hot and cold fluids and the heat exchanger wall were solved using an implicit central finite difference method. A parametric study was conducted by varying the dimensionless quantities that govern the transient response of the heat exchanger over a typical range of values. Because of the storage of energy in the heat exchanger wall, and finite propagation times associated with the inlet perturbations, the outlet temperatures of both fluids do not respond instantaneously. The results are compared with previously published transient performance predictions of multi-pass counter flow and parallel flow heat exchangers.



Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Bahgat Sammakia

Heat exchangers are important facilities that are widely used in heating, ventilating, and air conditioning (HVAC) systems. For example, heat exchangers are the primary units used in the design of the heat transfer loops of cooling systems for data centers. The performance of a heat exchanger strongly influences the thermal performance of the entire cooling system. The prediction of transient phenomenon of heat exchangers is of increasing interest in many application areas. In this work, a dynamic thermal model for a cross flow heat exchanger is solved numerically in order to predict the transient response under step changes in the fluid mass flow rate and the fluid inlet temperature. Transient responses of both the primary and secondary fluid outlet temperatures are characterized under different scenarios, including fluid mass flow rate change and a combination of changes in the fluid inlet temperature and the mass flow rate. In the ε-NTU (number of transfer units) method, the minimum capacity, denoted by Cmin, is the smaller of Ch and Cc. Due to a mass flow rate change, Cmin may vary from one fluid to another fluid. The numerical procedure and transient response regarding the case of varying Cmin are investigated in detail in this study. A review and comparison of several journal articles related to the similar topic are performed. Several sets of data available in the literatures which are in error are studied and analyzed in detail.



Author(s):  
Tianyi Gao ◽  
Marcelo del Valle ◽  
Alfonso Ortega ◽  
Bahgat G. Sammakia

The cross flow heat exchanger is at the heart of most cooling systems for data centers. Air/Water or air/refrigerant heat exchangers are the principal component in Central Room Air Conditioning (CRAC) units that condition data room air that is delivered through an underfloor plenum. Liquid/air heat exchangers are also increasingly deployed in close-coupled cooling systems such as rear door heat exchangers, in-row coolers, and overhead coolers. In all cases, the performance of liquid/air heat exchangers in both steady state and transient scenarios are of principal concern. Transient scenarios occur either by the accidental failure of the cooling system or by intentional dynamic control of the cooling system. In either scenario, transient boundary conditions involve time-dependent air or liquid inlet temperatures and mass flow rates that may be coupled in any number of potential combinations. Understanding and characterizing the performance of the heat exchanger in these transient scenarios is of paramount importance for designing better thermal solutions and improving the operational efficiency of existing cooling systems. In this paper, the transient performance of water to air cross flow heat exchangers is studied using numerical modeling and experimental measurements. Experimental measurements in 12 in. × 12 in. heat exchanger cores were performed, in which the liquid (water) mass flow rate or inlet temperature are varied in time following controlled functional forms (step jump, ramp). The experimental data were used to validate a transient numerical model developed with traditional assumptions of space averaging of heat transfer coefficients, and volume averaging of thermal capacitances. The complete numerical model was combined with the transient effectiveness methodology in which the traditional heat exchanger effectiveness approach is extended into a transient domain, and is then used to model the heat exchanger transient response. Different transient scenarios were parametrically studied to develop an understanding of the impact of critical variables such as, the fluid inlet temperature variation and the fluid mass flow rate variation, and a more comprehensive understanding of the characteristics of the transient effectiveness. Agreement between the novel transient effectiveness modeling approach and the experimental measurements enable use of the models as verified predictive design tools. Several studies are designed based on the practical problems related to data center thermal environments and the results are analyzed.



2016 ◽  
Vol 24 (01) ◽  
pp. 1650002 ◽  
Author(s):  
Andrea Diani ◽  
Luisa Rossetto ◽  
Roberto Dall’Olio ◽  
Daniele De Zen ◽  
Filippo Masetto

Cross flow heat exchangers, when applied to cool data center rooms, use external air (process air) to cool the air stream coming from the data center room (primary air). However, an air–air heat exchanger is not enough to cope with extreme high heat loads in critical conditions (high external temperature). Therefore, water can be sprayed in the process air to increase the heat dissipation capability (wet mode). Water evaporates, and the heat flow rate is transferred to the process air as sensible and latent heat. This paper proposes an analytical approach to predict the behavior of a cross flow heat exchanger in wet mode. The theoretical results are then compared to experimental tests carried out on a real machine in wet mode conditions. Comparisons are given in terms of calculated versus experimental heat flow rate and evaporated water mass flow rate, showing a good match between theoretical and experimental values.



2021 ◽  
Vol 39 (4) ◽  
pp. 1225-1235
Author(s):  
Ajay K. Gupta ◽  
Manoj Kumar ◽  
Ranjit K. Sahoo ◽  
Sunil K. Sarangi

Plate-fin heat exchangers provide a broad range of applications in many cryogenic industries for liquefaction and separation of gasses because of their excellent technical advantages such as high effectiveness, compact size, etc. Correlations are available for the design of a plate-fin heat exchanger, but experimental investigations are few at cryogenic temperature. In the present study, a cryogenic heat exchanger test setup has been designed and fabricated to investigate the performance of plate-fin heat exchanger at cryogenic temperature. Major parameters (Colburn factor, Friction factor, etc.) that affect the performance of plate-fin heat exchangers are provided concisely. The effect of mass flow rate and inlet temperature on the effectiveness and pressure drop of the heat exchanger are investigated. It is observed that with an increase in mass flow rate effectiveness and pressure drop increases. The present setup emphasis the systematic procedure to perform the experiment based on cryogenic operating conditions and represent its uncertainties level.



2013 ◽  
Vol 49 (11) ◽  
pp. 1587-1593 ◽  
Author(s):  
Abdulrahman Th. Mohammad ◽  
Sohif Bin Mat ◽  
M. Y. Sulaiman ◽  
K. Sopian ◽  
Abduljalil A. Al-abidi


Author(s):  
S. P. Tan ◽  
K. C. Toh ◽  
Y. W. Wong

The current study focuses on modeling the server-rack airflow and heat transfer interaction in a data center. In a typical computing facility, the computing requirements are often gradually built-up. For example, in this instance, two servers are placed in a rack designed for a six-server stack. Each server will be separately modeled to the required specifications, and also so that their numbers and placement can be changed. The mass flow rate through the server is determined by examining how pressure profiles develop at the inlet and outlet. This mass flow rate then becomes the input into the rack model. The air inflow temperatures at the front and rear grills were obtained from experiments. The pressure profile into and out of the servers were extracted from the rack model and substituted back into the server model. Iteration continues till an acceptable level of convergence is obtained. To validate the models, experiments were carried out using thermocouples arranged in a 3 × 3 grid on a vertical plane between the exit of the server and the rear cabinet wall of the rack. The results showed that the modeling had captured the essence of the flow and heat transfer interaction. The temperature and pressure profile at the rack inlet and outlet, although in a segmented form, have performed adequately to obtain a good approximation of the flow and temperature distribution within the server/rack. The methodology of passing parameters at the server-rack level using a segmented pressure profile has been established. A similar rack-room level interaction will subsequently be developed. In essence, the methodology is equivalent to replacing the server in the rack and the rack in the room with combined flow network - thermal models. But because of the coupled nature of these two different length scale systems, the models are obtained through an iterative process. The approach enables various combinations of servers and racks to be studied quickly for any undesirable effects of off-design data center operation or layout.



2002 ◽  
Vol 25 (3) ◽  
pp. 159-187 ◽  
Author(s):  
M. STRANZINGER ◽  
A. BIEDER ◽  
K. FEIGL ◽  
E. WINDHAB


Author(s):  
Mário Costa ◽  
Bruno Pizziol ◽  
Miguel Panao ◽  
André Silva

The growth of the aviation sector triggered the search for alternative fuels and continued improvements in thecombustion process. This work addresses the technological challenges associated with spray systems and theconcern of mixing biofuels with fossil fuels to produce alternative and more ecological fuels for aviation. This workproposes a new injector design based on sprays produced from the simultaneous impact of multiple jets, using anadditional jet of air to assist the atomization process. The results evidence the ability to control the average dropsize through the air-mass flow rate. Depending on the air-mass flow rate there is a transition between atomizationby hydrodynamic breakup of the liquid sheet formed on the impact point, to an aerodynamic breakup mechanism,as found in the atomization of inclined jets under cross-flow conditions. The aerodynamic shear breakupdeteriorates the atomization performance, but within the same order of magnitude. Finally, our experiments showthat mixing a biofuel with a fossil fuel does not significantly alter the spray characteristics, regarded as a stepfurther in developing alternative and more ecological fuels for aero-engines.DOI: http://dx.doi.org/10.4995/ILASS2017.2017.4737



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