Impact of non-uniform surface roughness on the erosion rate and performance of a cyclone separator

2021 ◽  
pp. 117351
Author(s):  
Ehsan Dehdarinejad ◽  
Morteza Bayareh
Sensors ◽  
2021 ◽  
Vol 21 (11) ◽  
pp. 3929
Author(s):  
Han-Yun Chen ◽  
Ching-Hung Lee

This study discusses convolutional neural networks (CNNs) for vibration signals analysis, including applications in machining surface roughness estimation, bearing faults diagnosis, and tool wear detection. The one-dimensional CNNs (1DCNN) and two-dimensional CNNs (2DCNN) are applied for regression and classification applications using different types of inputs, e.g., raw signals, and time-frequency spectra images by short time Fourier transform. In the application of regression and the estimation of machining surface roughness, the 1DCNN is utilized and the corresponding CNN structure (hyper parameters) optimization is proposed by using uniform experimental design (UED), neural network, multiple regression, and particle swarm optimization. It demonstrates the effectiveness of the proposed approach to obtain a structure with better performance. In applications of classification, bearing faults and tool wear classification are carried out by vibration signals analysis and CNN. Finally, the experimental results are shown to demonstrate the effectiveness and performance of our approach.


2021 ◽  
Vol 1 ◽  
pp. 2841-2850
Author(s):  
Didunoluwa Obilanade ◽  
Christo Dordlofva ◽  
Peter Törlind

AbstractOne often-cited benefit of using metal additive manufacturing (AM) is the possibility to design and produce complex geometries that suit the required function and performance of end-use parts. In this context, laser powder bed fusion (LPBF) is one suitable AM process. Due to accessibility issues and cost-reduction potentials, such ‘complex’ LPBF parts should utilise net-shape manufacturing with minimal use of post-process machining. The inherent surface roughness of LPBF could, however, impede part performance, especially from a structural perspective and in particular regarding fatigue. Engineers must therefore understand the influence of surface roughness on part performance and how to consider it during design. This paper presents a systematic literature review of research related to LPBF surface roughness. In general, research focuses on the relationship between surface roughness and LPBF build parameters, material properties, or post-processing. Research on design support on how to consider surface roughness during design for AM is however scarce. Future research on such supports is therefore important given the effects of surface roughness highlighted in other research fields.


2012 ◽  
pp. 57-75
Author(s):  
Mohd Idris Shah Ismail ◽  
Zahari Taha ◽  
Mohd Hamdi Abdul Shukor

In this paper, the experimental design by using the Taguchi method was employed to optimize the processing parameters in the plasma arc surface hardening process. The evaluated processing parameters are arc current, scanning velocity and carbon content of steel. In addition, the significant effects of the relation between processing parameters were also investigated. An orthogonal array, signal-to-noise (S/N) ratio and analysis of variance (ANOVA) were employed to investigate the effects of these processing parameters. Through this study, not only the increasing in hardened depth and improvement in surface roughness, but the parameters that significantly affect on the hardening performance were also identified. Experimental results showed the effectiveness of this approach. Dalam kertas kerja ini, reka bentuk ujikaji menggunakan kaedah Taguchi digunakan untuk mengoptimumkan parameter pemprosesan dalam proses arka plasma pengerasan permukaan. Parameter pemprosesan yang dinilai adalah arus arka, halaju imbasan dan kandungan karbon dalam keluli. Sebagai tambahan, kesan-kesan penting yang lain seperti hubungan di antara parameter pemprosesan juga diselidiki. Tatasusunan ortogon, nisbah signal to noise (S/N) dan analisis varians (ANOVA) digunakan untuk mengkaji kesan parameter pemprosesan ini. Melalui kajian ini, bukan sahaja kedalaman pengerasan bertambah dan kekasaran permukaan lebih baik, malah parameter pemprosesan yang nyata sekali menpengaruhi prestasi pengerasan dikenal pasti. Hasil percubaan mengesahkan keberkesanan pendekatan ini.


2013 ◽  
Vol 652-654 ◽  
pp. 2134-2139
Author(s):  
Hyo Ryeol Lee ◽  
Yong Sik Cho ◽  
Hwa Young Kim ◽  
Jung Hwan Ahn

It is well known that abrasive water jet(AWJ) was developed as a kind of high-density energy processing technologies. AWJ is used to obtain cutting quality of various materials such as metal, ceramics, glass and composite materials within a short manufacturing time because of the characteristics of heatless and noncontact processing. However, surface roughness and dimension error like round, burr, taper depend on the cutting conditions such as pump pressure, cutting speed, orifice diameter, stand off distance, abrasive flow rate and workpiece. In this paper, the effect of the shape of mixing chamber on surface quality is studied. Parabolic mixing chamber is proposed and performance is compared to that of cylindrical mixing chamber by experiment. The surface roughness was improve 0.15㎛ to 2.29㎛ and the taper angle was improve 0.0716° to 0.143° by parabolic mixing chamber.


2021 ◽  
Vol 377 ◽  
pp. 464-475 ◽  
Author(s):  
Eflita Yohana ◽  
Mohammad Tauviqirrahman ◽  
Bachtiar Yusuf ◽  
Kwang-Hwan Choi ◽  
Vita Paramita

2019 ◽  
Vol 26 (3) ◽  
pp. 557-565 ◽  
Author(s):  
Travis Edward Shelton ◽  
Dylan Joseph Stelzer ◽  
Carl R. Hartsfield ◽  
Gregory Richard Cobb ◽  
Ryan P. O'Hara ◽  
...  

Purpose For many applications, including space applications, the usability and performance of a component is dependent on the surface topology of the additively manufactured part. The purpose of this paper is to present an investigation into minimizing the residual surface roughness of direct metal laser sintering (DMLS) samples by manipulating the input process parameters. Design/methodology/approach First, the ability to manipulate surface roughness by modifying processing parameters was explored. Next, the surface topography was characterized to quantify roughness. Finally, microthruster nozzles were created both additively and conventionally for flow testing and comparison. Findings Surface roughness of DMLS samples was found to be highly dependent on the laser power and scan speed. Because of unintended partially sintered particles adhering to the surface, a localized laser fluence mechanism was explored. Experimental results show that surface roughness is influenced by the varied parameters but is not a completely fluence driven process; therefore, a relationship between laser fluence and surface roughness can be incorporated but not completely assumed. Originality/value This paper serves as an aid in understanding the importance of surface roughness and the mechanisms associated with DMLS. Rather than exploring a more common global energy density, a localized laser fluence was initiated. Moreover, the methodology and conclusions can be used when optimizing parts via metal additive manufacturing.


Author(s):  
Domenico Borello ◽  
Paolo Venturini ◽  
Serena Gabriele ◽  
Michele Andreoli

Abstract Here, a new model for predicting the water droplet erosion (WDE) from online water washing in compressors is developed and its results are discussed in comparisons with a baseline model. The model development started with the analysis of existing WDE models as well as pertinent experimental campaigns aiming at extracting a comprehensive erosion model able to account for the influence of droplet velocity and diameter, impact angle, surface roughness and hardness on the erosion phenomena. The new approach is applied to the study of WDE for droplets of 100 μm diameter in a gas turbine compressor and the predictions are compared with those of the Springer model. Even if the two models (Springer’s and ours) return qualitatively similar results, the erosion prediction is strongly different as in Springer model the erosion rate is four time higher than in the present model. This difference is attributed to the oversimplification of Springer model that does not account for any of the parameters that are relevant for the water erosion such as surface hardness and roughness as well as for a different treatment of the incubation period. Furthermore, to analyze the effect of all the main quantities affecting WDE process, several simulations were performed. Droplets diameter is found to be the key parameter, in determining the erosion rate. Reducing the diameter one can reduce erosion from online water washing. Surface hardness is also very important, while surface roughness can be relevant depending on the time frame one is interested at.


2006 ◽  
Vol 304-305 ◽  
pp. 384-388
Author(s):  
Shu Ren Zhang ◽  
W.N. Liu

Magnetic Abrasive Finishing (MAF) is relatively a new finishing technique that employs the magnetic force for finishing. In the paper, finishing mechanism of MAF is studied and four self-sharpening modes of abrasive particles are put forward. With the cylindrical magnetic abrasive apparatus designed and made by the author, a series of experiments on finishing the cylindrical surfaces of nonferromagnetic materials and ferromagnetic materials are carried out. The influence of technical parameters (finishing speed, feed speed, finishing time and so on) on finishing performance is analyzed. Choosing the optimized technical parameters, , the surface roughness of ferromagnetic materials changes from Ra 0.825µm to Ra 0.045µm after the 12-minute finishing experiment; the surface roughness of nonferromagnetic materials changes from Ra 0.434µm to Ra 0.096µm after the 20-minute finishing experiment.


2010 ◽  
Vol 2010 ◽  
pp. 1-5
Author(s):  
P. A. Storozhenko ◽  
G. I. Shcherbakova ◽  
D. V. Sidorov ◽  
M. S. Varfolomeev ◽  
A. S. Murkina

Production procedure, physical-chemical, and performance properties of ALUMOX silica-free binder used for the production of high-heat-resistant corundum shell molds by consumable patterns employed in the production of critical molds from superalloyed reactive metals and alloys are described. ALUMOX usage allows obtaining casts from reactive metals and alloys with surface roughness up to  m (basic casts— m), which, in its turn, increases fatigue parameters of the material (endurance, durability).


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