Dynamic investigation of aeroengine high pressure rotor system considering assembly characteristics of bolted joints

2020 ◽  
Vol 112 ◽  
pp. 104510
Author(s):  
Wei Sun ◽  
Tao Li ◽  
Dongjian Yang ◽  
Qingchao Sun ◽  
Junzhou Huo
Mathematics ◽  
2021 ◽  
Vol 10 (1) ◽  
pp. 3
Author(s):  
Lei Li ◽  
Zhong Luo ◽  
Fengxia He ◽  
Zhaoye Qin ◽  
Yuqi Li ◽  
...  

The dual-rotor system has been widely used in aero-engines and has the characteristics of large axial size, the interaction between the high-pressure rotor and low-pressure rotor, and stiffness nonlinearity of bolted joints. However, the testing of a full-scale dual-rotor system is expensive and time-consuming. In this paper, the scaling relationships for the dual-rotor system with bolted joints are proposed for predicting the responses of full-scale structure, which are developed by generalized and fundamental equations of substructures (shaft, disk, and bolted joints). Different materials between prototype and model are considered in the derived scaling relationships. Moreover, the effects of bolted joints on the dual-rotor system are analyzed to demonstrate the necessity for considering bolted joints in the similitude procedure. Furthermore, the dynamic characteristics for different working conditions (low-pressure rotor excitation, high-pressure rotor excitation, two frequency excitations, and counter-rotation) are predicted by the scaled model made of a relatively cheap material. The results show that the critical speeds, vibration responses, and frequency components can be predicted with good accuracy, even though the scaled model is made of different materials.


Author(s):  
R. Weldon ◽  
R. Kellett

This paper gives an outline of the design and development of the 750-b.h.p. prototype glandless boiler circulating pump to be commissioned at Kingsnorth Power Station. Suction conditions of 2650 lb/in2 (gauge) and 650°F demanded special techniques for the maintenance of safe motor winding temperature levels under all types of operation. Constructional details of the high-pressure casings and the rotor system, employing water-lubricated bearings, are discussed, together with those of the auxiliary cooling system. Comprehensive prototype tests were carried out to prove the principal design features. Particulars of the test rigs used and the results obtained from them are given.


Author(s):  
Qihan Li ◽  
James F. Hamilton

A method is presented for calculating the dynamics of a dual-rotor gas turbine engine equipped with a flexible intershaft squeeze-film damper. The method is based on the functional expansion component synthesis method. The transient response of the rotor due to a suddenly applied unbalance in the high-pressure turbine under different steady-speed operations is calculated. The damping effects of the intershaft damper and stability of the rotor system are investigated.


Author(s):  
H. Kanki ◽  
Y. Kaneko ◽  
M. Kurosawa ◽  
T. Yamamoto

The cause of the low-frequency vibration (subsynchronous vibration) of a high pressure turbine was investigated by the analytical study and vibration exciting test for the actual machine in operation. From the results, it is found that the low-frequency vibration is caused by the decrease of the rotor system damping at high-loading operating conditions. As a countermeasure, a squeeze-film damper is designed in order to increase the damping of the rotor system. After the verification test of the squeeze-film damper’s capability in the workshop, it was installed on the actual turbine. Vibration exciting tests for the high pressure turbine under the actual operating conditions were carried out. These field tests confirmed that the damping of the rotor system was increased as expected in the design and consequently the low-frequency vibrations disappeared completely under all operating conditions.


2016 ◽  
Vol 90 ◽  
pp. 01043 ◽  
Author(s):  
M.H.N. Izham ◽  
N.A.Z. Abdullah ◽  
S.N. Zahari ◽  
M.S.M. Sani

1998 ◽  
Vol 120 (2) ◽  
pp. 391-396 ◽  
Author(s):  
H. Kanki ◽  
Y. Kaneko ◽  
M. Kurosawa ◽  
T. Yamamoto

The cause of the low-frequency vibration (subsynchronous vibration) of a high-pressure turbine was investigated by the analytical study and vibration exciting test for the actual machine in operation. From the results, it is found that the low-frequency vibration is caused by the decrease of the rotor system damping at high-loading operating conditions. As a countermeasure, a squeeze-film damper is designed in order to increase the damping of the rotor system. After the verification test of the squeeze-film damper’s capability in the workshop, it was installed on the actual turbine. Vibration exciting tests for the high-pressure turbine under the actual operating conditions were carried out. These field tests confirmed that the damping of the rotor system was increased as expected in the design and consequently the low-frequency vibrations disappeared completely under all operating conditions.


2014 ◽  
Vol 709 ◽  
pp. 21-24
Author(s):  
Gui Yu Xin ◽  
Ke Ming Wang ◽  
Mei Jiao Qu ◽  
Tian Yin Wang

A dual-rotor calculation model which can expand freely in the axial direction is established in this paper, and the effects of one-dimensional axial temperature distribution on critical speeds of the dual-rotor system are analyzed with finite element method. The temperature distribution of the dual-rotor system is given referring to that of similar aero-engine rotor system. Assuming that the left end temperature remains at 0 °C, and the highest temperature on the section of the high-pressure turbine disk is 0 °C, 200 °C, 400 °C, 600 °C, and 800 °C respectively, the critical speeds of the dual-rotor system are calculated, analyzed and compared. Calculation results show that, with the increase of the highest temperature of the dual-rotor system, the reduction percentage of the critical speeds increases, and the impact on the first critical speed is most obvious. When the highest temperature is 800 °C, the first critical speed of the rotor system excited by the low-pressure rotor reduces 13.13%, and that excited by the high-pressure rotor reduces 13.49%.


2021 ◽  
Vol 2021 ◽  
pp. 1-24
Author(s):  
Pingping Ma ◽  
Mingxin Shan ◽  
Jingyu Zhai ◽  
Hao Zhang ◽  
Qingkai Han

To study the rub-impact fault between the dynamic and static parts of the rotor system of aeroengines, the dual-rotor system of a typical aeroengine is introduced and taken as the research object. The analytical kinetic model is established based on the Lagrange equation considering the structural characteristics of the dual-rotor system, the coupling effect of the intermediate bearing, and the rub-impact fault between the high-pressure turbine disc and the casing. The dynamic characteristics of the dual-rotor system under the rub-impact fault are analyzed, and the change rule of the rub-impact shape is obtained. The vibration coupling and transfer among the high-pressure rotor and the low-pressure rotor are revealed. The influence of the unbalanced position and the speed of high and low rotors on the vibration response of the dual rotor is obtained. The sensitivity of the vibration response of the dual rotor at different test points to rub-impact stiffness, clearance, and friction coefficient is compared. The simulation model is established based on the rigid-flexible coupling multibody dynamic simulation platform. The analytical results and simulation results are compared, which have a good consistency. The theoretical research can deepen the understanding of the nature and law of aeroengine rotor operation, expose the possible faults and design defects, greatly improve the development efficiency and quality, reduce repeated physical tests, reduce the development risk and cost, and accelerate the development process. This study can provide a theoretical basis for the monitoring and diagnosis of engine rub-impact faults and provide theoretical and practical reference for the establishment of the vibration fault test and analysis method system.


1986 ◽  
Vol 108 (4) ◽  
pp. 613-618 ◽  
Author(s):  
Qihan Li ◽  
J. F. Hamilton

A method is presented for calculating the dynamics of a dual-rotor gas turbine engine equipped with a flexible intershaft squeeze-film damper. The method is based on the functional expansion component synthesis method. The transient response of the rotor due to a suddenly applied imbalance in the high-pressure turbine under different steady-speed operations is calculated. The damping effects of the intershaft damper and stability of the rotor system are investigated.


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