CFD simulation of the impact of tip clearance on the hydrothermal performance and entropy generation of a water-cooled pin-fin heat sink

Author(s):  
Amin Shahsavar ◽  
Mohammad Shahmohammadi ◽  
Ighball Baniasad Askari
2010 ◽  
Vol 132 (6) ◽  
Author(s):  
N. K. C. Selvarasu ◽  
Danesh K. Tafti ◽  
Neal E. Blackwell

Previous investigations on the performance of straight pins, pins with tip clearance, and profiled fins showed that closely packed cylindrical pin fins are very competitive with the modified pins. Therefore, the objective of this paper is to investigate the effect of pin density on performance. Steady/time-dependent calculations are performed to investigate the effect of pin density on friction and heat transfer. Pins packed at distances of SD=1.1, 1.2, 1.3, 1.4, 1.5, 2.0, 2.5, and 3 pin diameters (D) are investigated for 10≤ReD≤600. Two performance measures are used to compare the different pin fin densities. The first measure is to maximize heat transfer capacity for a given pumping power compared with a plane channel. The second measure used is based on entropy generation minimization (EGM), where the objective is to reduce the total irreversibility of the pin fin array to obtain an optimal spacing. Based on the performance measure of maximizing heat capacity, it is shown that for plain channels operating in the laminar range using denser pin packing has distinct advantages with SD=1.1 providing the best augmentation. However, the augmentation in heat capacity becomes relatively independent of the pin density for a channel operating in the turbulent regime. Based on the EGM method, at ReD>200, SD=1.3, 1.4, and 1.5 are the most suitable, with the least entropy generation observed at SD=1.4. At ReD<200, SD=1.1, 1.2, and 1.3 are also suitable for keeping entropy generation low.


2008 ◽  
Vol 130 (3) ◽  
Author(s):  
W. A. Khan ◽  
J. R. Culham ◽  
M. M. Yovanovich

An entropy generation minimization method is applied to study the thermodynamic losses caused by heat transfer and pressure drop for the fluid in a cylindrical pin-fin heat sink and bypass flow regions. A general expression for the entropy generation rate is obtained by considering control volumes around the heat sink and bypass regions. The conservation equations for mass and energy with the entropy balance are applied in both regions. Inside the heat sink, analytical/empirical correlations are used for heat transfer coefficients and friction factors, where the reference velocity used in the Reynolds number and the pressure drop is based on the minimum free area available for the fluid flow. In bypass regions theoretical models, based on laws of conservation of mass, momentum, and energy, are used to predict flow velocity and pressure drop. Both in-line and staggered arrangements are studied and their relative performance is compared to the same thermal and hydraulic conditions. A parametric study is also performed to show the effects of bypass on the overall performance of heat sinks.


2018 ◽  
Vol 24 (4) ◽  
pp. 1 ◽  
Author(s):  
Kadhum Audaa Jehhef

In the present study, the effect of new cross-section fin geometries on overall thermal/fluid performance had been investigated. The cross-section included the base original geometry of (triangular, square, circular, and elliptical pin fins) by adding exterior extra fins along the sides of the origin fins. The present extra fins include rectangular extra fin of 2 mm (height) and 4 mm (width) and triangular extra fin of 2 mm (base) 4 mm (height). The use of entropy generation minimization method (EGM) allows the combined effect of thermal resistance and pressure drop to be assessed through the simultaneous interaction with the heat sink. A general dimensionless expression for the entropy generation rate is obtained by considering a control volume around the pin fin including a base plate and applying the conservations equations of mass and energy with the entropy balance. The dimensionless numbers used includes the aspect ratio (ε), Reynolds number (Re), Nusselt number (Nu), and the drag coefficients (CD). Fourteen different cross-section fin geometries are examined for the heat transfer, fluid friction, and the minimum entropy generation rate. The results showed that the Nusselt number increases with increasing the Reynolds number for all employed models. The ellipse models (ET and ER-models) give the highest value in the Nusselt number as compared with the classical pin fins. The fin of the square geometry with four rectangular extra fins (SR-models) gives an agreement in Nusselt number as compared with the previous study.  


2013 ◽  
Vol 457-458 ◽  
pp. 655-660
Author(s):  
Chen Ding ◽  
Meng Liu ◽  
Jun Wang

This study presents the optimization of the geometry of pin-fin heat sink with un-uniform fin dimensions. A procedure is presented to find the optimum geometry of pin-fin with un-uniform fin heights and widths. It is concluded that the highest temperature is lower and the temperature gradient is smaller in the optimum geometry, and the fin heights and widths near the central part of the heat sink are higher and wider than the fins at the edge. As the total volume of fins increases, the entropy generation decreases while the decreasing rate slows down.


2007 ◽  
Vol 129 (4) ◽  
pp. 479-487 ◽  
Author(s):  
Abel Siu-Ho ◽  
Weilin Qu ◽  
Frank Pfefferkorn

The pressure drop and heat transfer characteristics of a single-phase micropin-fin heat sink were investigated experimentally. Fabricated from 110 copper, the heat sink contained an array of 1950 staggered square micropin fins with 200×200μm2 cross section by 670μm height. The ratios of longitudinal pitch and transverse pitch to pin-fin equivalent diameter are equal to 2. De-ionized water was employed as the cooling liquid. A coolant inlet temperature of 25°C, and two heat flux levels, qeff″=50W∕cm2 and qeff″=100W∕cm2, defined relative to the platform area of the heat sink, were tested. The inlet Reynolds number ranged from 93 to 634 for qeff″=50W∕cm2, and from 127 to 634 for qeff″=100W∕cm2. The measured pressure drop and temperature distribution were used to evaluate average friction factor and local averaged heat transfer coefficient/Nusselt number. Predictions of the previous friction factor and heat transfer correlations that were developed for low Reynolds number (Re<1000) single-phase flow in short pin-fin arrays were compared to the present micropin-fin data. Moores and Joshi’s friction factor correlation (2003, “Effect of Tip Clearance on the Thermal and Hydrodynamic Performance of a Shrouded Pin Fin Array,” ASME J. Heat Transfer, 125, pp. 999–1006) was the only one that provided acceptable predictions. Predictions from the other friction factor and heat transfer correlations were significantly different from the experimental data collected in this study. These findings point to the need for further fundamental study of single-phase thermal/fluid transport process in micropin-fin arrays for electronic cooling applications.


Author(s):  
Husam Rajab ◽  
Da Yin ◽  
Hongbin Ma

This paper presents an investigation of the effect of nanofluid on the heat transfer performance in an elliptical micro-pin-fin heat sink including the influence of entropy generation and pin orientation. The orientation angle of pins is decreased with the number of pins in the array with a 90 degree angle for the first pin and a 0 degree angle for the last pin. To study the flow and heat transfer behaviors in a micro-pin-fin heat sink, steady Navier-Stokes and energy equations were discretized using a finite volume approach and were solved iteratively. Deionized (DI) water was used as a base coolant fluid while aluminum oxide (Al2O3) nanoparticles were used in the present study with mean diameters of 41.6 nm. The results showed that (1) changing the angular orientation of pins can cause significant enhancement in heat transfer, (2) a significant enhancement of heat transfer can be attained in the system due to the suspension of Al2O3 nanoparticles in the base fluid in comparison with pure water, (3) enhancement of heat transfer is intensified with increasing volume fraction of nanoparticles and Reynolds and Prandtl numbers, (4) increasing volume fraction of nanoparticles, which is responsible for higher heat transfer performance, leads to a higher pressure drop, (5) using nanofluids as coolant can cause lower heat transfer entropy generation due to their high thermal properties, and (6) with increasing volume fraction and Reynolds and Prandtl numbers, overall entropy generation rate decreases.


Author(s):  
Reza Kamali ◽  
Bamdad Barari ◽  
Ashkan Abbasian Shirazi

In this study, Numerical analysis has been used to investigate entropy generation for array of pin-fin heat sink. Technique is applied to study the thermodynamic losses caused by heat transfer and pressure drop in pin-fin heat sinks. A general expression for the entropy generation rate is obtained by considering the whole heat sink as a control volume and applying the conservation equations for mass and energy with the entropy balance. Analytical and empirical correlations for heat transfer coefficients and friction factors are used in the numerical modeling. Also effects of heat transfer and pressure drop in entropy generation in control volume over pin-fins have been studied. Numerical analysis has been used for three different models of pin-fin heat sinks. The models are different in cross section area. These cross section areas are circle, horizontal ellipse and vertical ellipse which mentioned in next sections. Reference velocity used in Reynolds number and pressure drop is based on the minimum free area available for the fluid flow. Also for numerical analysis in-line arrangement of fins has been investigated and their relative performance is compared. At the end, the performance of these three models has been compared.


Author(s):  
Jose-Luis Gonzalez-Hernandez ◽  
Abel Hernandez-Guerrero ◽  
Carlos Rubio-Jimenez ◽  
Cuauhtemoc Rubio-Arana

In this work the performance of pin-fin heat sinks having an unconventional fin profile is compared with the use of cylindrical fins. The fin profile is a sinusoidal function and a staggered array is considered. The overall thermal resistance and total pressure drop are reported for the pin-fin heat sinks. The effect of using a wave function for the fin is studied for different number of complete waves along the height of the fins and a geometric parameter defined as the ratio of the higher to the lower radius of the fins is proposed. The study is carried out for two different inlet velocities, and for two different fin densities, corresponding to 5×5 and 7×7 arrays. An entropy generation analysis for each pin fin heat sink configuration is carried out and reported. The results of the present analysis reveal that the proposed geometry has an improvement as compared to the conventional heat sinks profiles when there is a high number of waves per fin. The effect of the geometric parameters defined in this study for the thermal and hydraulic performance is identified and discussed as well.


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