Microstructure distribution and mechanical properties prediction of boron alloy during hot forming using FE simulation

2012 ◽  
Vol 535 ◽  
pp. 241-251 ◽  
Author(s):  
Junjia Cui ◽  
Chengxi Lei ◽  
Zhongwen Xing ◽  
Chunfeng Li
2021 ◽  
Author(s):  
IVAN GALLEGOS ◽  
JOSHUA KEMPPAINEN ◽  
SAGAR U. PATIL ◽  
PRATHAMESH DESHPANDE ◽  
JACOB GISSINER ◽  
...  

Carbon-carbon composites (CCCs) widely used in the aerospace and automotive industries due to their excellent mechanical and thermal properties. Phenolic resins have a relatively high carbon yield, which makes them a suitable candidate for CCCs manufacturing. Molecular Dynamics (MD) can further reduce costs by predicting properties of a material before manufacturing and testing. In the present work, a Molecular Dynamics (MD) model of a crosslinked phenolic resin was developed to predict mechanical properties by implementing the fix bond/react algorithm in LAMMPS. The predicted mass density (ρ) and Young’s Modulus (E) agree well with experimental values and highlights the validity of the topologybased approach to building stable molecular models of phenolic resins.


2008 ◽  
Vol 367 ◽  
pp. 125-136 ◽  
Author(s):  
Lorenzo Donati ◽  
Luca Tomesani

This work summarizes the outcome of recent research by the authors on modeling the formation of seam welds in aluminum extrusion and on evaluating the related mechanical properties on the final products. A profile with a seam weld in the middle section was produced with different die designs in order to investigate the relation between die design and local welding parameters, such as contact pressure, temperature, time of contact, strain and strain rate paths. The local welding conditions were evaluated by complete thermo-mechanical 3D FEM simulation of the processes. Specimens were extracted from the profiles and tensile tested, the resulting mechanical properties being discussed with respect to the local welding conditions. The possibility to adopt criteria for assessing the welding quality is discussed, together with the effect of high speed damage cracking.


2015 ◽  
Vol 74 (4) ◽  
Author(s):  
Yeong Huei Lee ◽  
Cher Siang Tan ◽  
Shahrin Mohammad ◽  
Yee Ling Lee

Connection is an important element in structural steelwork construction. Eurocode does not provide adequate design information for mechanical properties prediction of top-seat flange cleat connection, especially for thin-walled cold-formed steel structures. Adopting hot-rolled design with neglecting thin-walled behaviour could lead to unsafe or uneconomic design. This research aims to provide accurate mechanical properties prediction for bolted top-seat flange cleat connection in cold-formed steel structures. The scope of work focuses on the effect of various thickness of the flange cleat to the rotational stiffness and strength behaviour of a beam-to-column connection. Experimentally verified and validated finite element modelling technique is applied in the parametric investigation. Two categories of flange cleat thickness, ranged from 2 mm to 40 mm are studied. From the developed numerical models, it is observed that Eurocode has overestimated the initial rotational stiffness prediction, calculated with component method. The over-estimation would influence the overall stiffness of structures and force distribution within the components. As a conclusion, a set of newly proposed accurate predictions for initial rotational stiffness and strength of cold-formed steel top-seat flange cleat connection, with the influence of the thickness of flange cleat is presented.


2017 ◽  
Vol 9 (2) ◽  
pp. 168781401769121 ◽  
Author(s):  
Dae-Cheol Ko ◽  
Dae-Hoon Ko ◽  
Jae-Hong Kim ◽  
Joon-Hong Park

In this study, the hot forming quenching process was investigated to improve the deficiencies that arise in materials subjected to conventional cold stamping, such as low formability and undesirable mechanical properties. The hot forming quenching process was mainly discussed in terms of formability and mechanical properties in this study and was first evaluated by preliminary tests. To examine formability, an evaluation was conducted using hot-tensile and hemispherical-dome stretching tests at temperatures of 350°C and 450°C, respectively. In addition, the mechanical properties of the formed part were predicted using quench factor analysis, which was based on the cooling temperature during the die quenching process. These preliminary test results were then used to predict the formability and hardness of the partition panel of an automotive part, where the analytical results indicated high performance of the hot forming quenching process, in contrast to conventional forming. Finally, the hot forming quenching experiment of the partition panel was carried out to validate the predicted results and the obtained formability and hardness values were compared with conventional forming at room temperature using T4 and T6 heat-treated sheets. The analytical and experimental results indicate that the hot forming quenching process is a very effective method for obtaining desirable formability and mechanical properties in the forming of aluminum sheets.


2019 ◽  
Vol 956 ◽  
pp. 332-341 ◽  
Author(s):  
Jia Fu

The performance prediction of C-S-H gel is critical to the theoretical research of cement-based materials. In the light of recent computational material technology, modeling from nano-scale to micro-scale to predict mechanical properties of structure has become research hotspots. This paper aims to find the inter-linkages between the monolithic "glouble" C-S-H at nano-scale and the low/high density C-S-H at the micro-scale by step to step method, and to find a reliable experimental verification method. Above all, the basic structure of tobermorite and the "glouble" C-S-H model at nano-scale are discussed. At this scale, a "glouble" C-S-H structure of about 5.5 nm3 was established based on the 11Å tobermorite crystal, and the elastic modulus ​​of the isotropic "glouble" is obtained by simulation. Besides, by considering the effect of porosity on the low/high density of the gel morphology, the C-S-H phase at micro-scale can be reversely characterized by the "glouble". By setting different porosities and using Self-Consistent and Mori-Tanaka schemes, elastic moduli of the low density and high density C-S-H ​​from that of "glouble" are predicted, which are used to compare with the experimental values of the outer and inner C-S-H. Moreover, the nanoindentation simulation is carried out, where the simulated P-h curve is in good agreement with the accurate experimental curve in nanoindentation experiment by the regional indentation technique(RET), thus the rationality of the "glouble" structure modeled is verified and the feasibility of Jennings model is proved. Finally, the studies from the obtained ideal "glouble" model to the C-S-H phase performance has realized the mechanical properties prediction of the C-S-H structure from nano-scale to micro-scale, which has great theoretical significance for the C-S-H structural strengthening research.


Author(s):  
J J Crookston ◽  
A C Long ◽  
I A Jones

The use of textile reinforcements for polymer composite components has become a common practice due to the favourable material costs and labour requirements compared with traditional unidirectional prepreg composites, and the high stiffness and strength compared with the use of randomly orientated reinforcements. As a result, determination of both elastic properties and failure behaviour of textile composites has been the subject of substantial research in recent years. This paper presents a review of some of the analytical and numerical models pertaining to the mechanics of textile composites which have been published in the literature. Particular consideration is given to the suitability of models for the analysis of non-orthogonal weave structures such as those which have been deformed in shear during component manufacture. The intention of the paper is not to provide a detailed analysis of the underlying mathematics of the models discussed, but rather to provide an overview of the work conducted in order to direct further reading.


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