High-speed stability of a rigid rotor supported by aerostatic journal bearings with compound restrictors

2011 ◽  
Vol 44 (1) ◽  
pp. 9-17 ◽  
Author(s):  
Yuta Otsu ◽  
Kei Somaya ◽  
Shigeka Yoshimoto
Author(s):  
Stephan Uhkoetter ◽  
Stefan aus der Wiesche ◽  
Michael Kursch ◽  
Christian Beck

The traditional method for hydrodynamic journal bearing analysis usually applies the lubrication theory based on the Reynolds equation and suitable empirical modifications to cover turbulence, heat transfer, and cavitation. In cases of complex bearing geometries for steam and heavy-duty gas turbines this approach has its obvious restrictions in regard to detail flow recirculation, mixing, mass balance, and filling level phenomena. These limitations could be circumvented by applying a computational fluid dynamics (CFD) approach resting closer to the fundamental physical laws. The present contribution reports about the state of the art of such a fully three-dimensional multiphase-flow CFD approach including cavitation and air entrainment for high-speed turbo-machinery journal bearings. It has been developed and validated using experimental data. Due to the high ambient shear rates in bearings, the multiphase-flow model for journal bearings requires substantial modifications in comparison to common two-phase flow simulations. Based on experimental data, it is found, that particular cavitation phenomena are essential for the understanding of steam and heavy-duty type gas turbine journal bearings.


1999 ◽  
Vol 121 (3) ◽  
pp. 625-630 ◽  
Author(s):  
C. Fred Higgs ◽  
Crystal A. Heshmat ◽  
Hooshang Heshmat

As part of a program to develop solid/powder-lubricated journal bearings, a comparative evaluation has been performed to aid in determining whether MoS2 and WS2 powder are suitable lubricants for high-speed, extreme-environment multi-pad journal bearings. Plots of traction coefficients, friction, frictional power loss, and bearing pad temperature are presented as a means for comparing various powder lubricants. This paper primarily focuses on experiments carried out on a three-pad journal bearing and a disk-on-disk tribometer. Results showed that MoS2 traction curves resemble that of SAE 10 synthetic oil. Unlike liquid lubricants, powder films have a limiting shear strength property. Once the powder reaches this limiting value, the maximum traction coefficient is limited and the powder essentially shears along sliding walls. Experimental traction data shows evidence of this property in various powders. The thermal performance of the bearing was evaluated at speeds up to 30,000 rpm and loads up to 236 N. Although WS2 displayed constant friction coefficient and low temperature with increasing dimensionless load, MoS2 exhibited frictional behavior resembling that of a hydrodynamic lubricating film. In this paper, an attempt has been made to provide a criterion for the selection of solid lubricants for use in those tribosystems that may be operated in a high speed/load regime (i.e., high strain rates) as an alternative yard stick to conventional comparative approaches.


2021 ◽  
pp. 1-24
Author(s):  
Gudeta Berhanu Benti ◽  
David Jose Rondon ◽  
Rolf Gustavsson ◽  
Jan-Olov Aidanpää

Abstract In this paper, the dynamics of tilting pad journal bearings with four and eight pads are studied and compared experimentally and numerically. The experiments are performed on a rigid vertical rotor supported by two identical bearings. Two sets of experiments are carried out under similar test setup. One set is performed on a rigid rotor with two four-pad bearings, while the other is on a rigid rotor with two eight-pad bearings. The dynamic properties of the two bearing types are compared with each other by studying the unbalance response of the system at different rotor speeds. Numerically, the test rig is modeled as a rigid rotor and the bearing coefficients are calculated based on Navier-Stokes equation. A nonlinear bearing model is developed and used in the steady state response simulation. The measured and simulated displacement and force orbits show similar patterns for both bearing types. Compared to the measurement, the simulated mean value and range (peak-to-peak amplitude) of the bearing force deviate with a maximum of 16 % and 38 %, respectively. It is concluded that, unlike the eight-pad TPJB, the four-pad TPJB excite the system at the third and fifth-order frequencies, which are due to the number of pads, and the amplitudes of these frequencies increase with the rotor speed.


Author(s):  
Bo Zhang ◽  
Shemiao Qi ◽  
Sheng Feng ◽  
Haipeng Geng ◽  
Yanhua Sun ◽  
...  

Two multileaf gas foil journal bearings with backing bump foils and one set of gas foil thrust bearings were designed, fabricated, and used in a 100 kW class microturbine simulated rotor system to ensure stability of the system. Meanwhile, a preliminary test rig had been built to verify the simulated system stability. The rotor synchronous and subsynchronous responses were well controlled by using of the gas foil bearings. It is on the multileaf gas foil bearings with backing bump foils that the test was conducted and verified for the first time in open literatures. The success in the experiments shows that the design and fabrication of the rotor and the gas foil bearings can provide a useful guide to the development of the advanced high speed rotating machinery.


1979 ◽  
Vol 101 (1) ◽  
pp. 48-53 ◽  
Author(s):  
N. S. Rao ◽  
B. C. Majumdar

A theoretical analysis is presented for the study of pneumatic instability for a rigid rotor supported in externally pressurized porous gas journal bearings. The analysis is based on a first-order perturbation with respect to the amplitude of dynamic displacement of rotor. The variation of threshold mass parameter with feeding parameter is shown. In addition, the effects of supply pressure, eccentricity ratio, L/D ratio, and porosity parameter are investigated and presented in the form of graphs.


1995 ◽  
Vol 251 (1) ◽  
pp. 50-58 ◽  
Author(s):  
Kazumasa Muramoto ◽  
Ikuro Kawagishi ◽  
Seishi Kudo ◽  
Yukio Magariyama ◽  
Yasuo Imae ◽  
...  

2021 ◽  
Vol 37 ◽  
pp. 522-531
Author(s):  
Haiyin Cao ◽  
Yu Huang ◽  
Youmin Rong ◽  
Hao Wu ◽  
Minghui Guo

Abstract In this study, the influence of inlet pocket size on the static performance of non-Newtonian lubricated hole-entry hybrid journal bearings is theoretically analyzed. The oil film of the bearing is discretized into a nonuniform mesh containing the geometric characteristics of the oil inlet pocket, and the inlet pocket is treated as a micro-oil recess. The Reynolds equation is solved by the finite element method based on Galerkin's techniques, and a new solution strategy to solve the recess/pocket pressure is proposed. The power-law model is used to introduce the non-Newtonian effect. The results show that the static performance characteristics of this type of bearing are greatly affected by the pocket size at both zero speed and high speed.


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