Investigation of lubricating and dynamic performances for high-speed spur gear based on tribo-dynamic theory

2019 ◽  
Vol 136 ◽  
pp. 421-431 ◽  
Author(s):  
Tiancheng Ouyang ◽  
Guicong Huang ◽  
Jingxian Chen ◽  
Binxu Gao ◽  
Nan Chen
Keyword(s):  
High Speed ◽  
Dynamic Theory ◽  
Spur Gear ◽  
Dynamic Performances

Design on High-Speed Precision Grinder

2006 ◽  
Vol 304-305 ◽  
pp. 492-496 ◽  
Author(s):  
Yu Hou Wu ◽  
L.X. Zhang ◽  
Ke Zhang ◽  
Song Hua Li
Keyword(s):  
High Speed ◽  
Servo Control ◽  
Grinding Wheel ◽  
Control Technology ◽  
Precision Grinding ◽  
Spindle Unit ◽  
Central Controller ◽  
High Speed Grinding ◽  
Dynamic Performances ◽  
Feed Unit

As one of the modern manufacture technology, high-speed precision grinding takes an important part in the modern manufacture field. With the development of the technology on high-speed spindle unit, linear precision high-speed feed unit, manufacture of grinding wheel, measurement etc, a great deal of research achievements make it possible for high-speed precision grinding. In this paper, using PMAC (Programmable Multi-Axis Controller)—PC as the central controller, a new kind of high-speed precision grinder is designed and manufactured. The servo control technology of linear motor is investigated. The dynamic performances of the machine are analyzed according to the experimental results. Elliptical workpieces have been machined with this new high-speed precision grinder. Based on these research results, a very helpful approach is provided for the precision grinding of complicated workpieces, and these results promote the development of high speed grinding too.

Three-Dimensional CFD Analysis of Meshing Losses in a Spur Gear Pair

2018 ◽  
Author(s):  
T. Fondelli ◽  
D. Massini ◽  
A. Andreini ◽  
B. Facchini ◽  
F. Leonardi
Keyword(s):  
High Speed ◽  
Numerical Study ◽  
Fluid Dynamic ◽  
Three Dimensional ◽  
Spur Gear ◽  
Computational Domain ◽  
Gear Pair ◽  
Transient Pressure ◽  
Numerical Effort ◽  
Free Environment

The reduction of fluid-dynamic losses in high speed gearing systems is nowadays increasing importance in the design of innovative aircraft propulsion systems, which are particularly focused on improving the propulsive efficiency. Main sources of fluid-dynamic losses in high speed gearing systems are windage losses, inertial losses resulting by impinging oil jets used for jet lubrication and the losses related to the compression and the subsequent expansion of the fluid trapped between gears teeth. The numerical study of the latter is particularly challenging since it faces high speed multiphase flows interacting with moving surfaces, but it paramount for improving knowledge of the fluid behavior in such regions. The current work aims to analyze trapping losses in a gear pair by means of three-dimensional CFD simulations. In order to reduce the numerical effort, an approach for restricting computational domain was defined, thus only a portion of the gear pair geometry was discretized. Transient calculations of a gear pair rotating in an oil-free environment were performed, in the context of conventional eddy viscosity models. Results were compared with experimental data from the open literature in terms of transient pressure within a tooth space, achieving a good agreement. Finally, a strategy for meshing losses calculation was developed and results as a function of rotational speed were discussed.

scholarly journals Lubricated Loaded Tooth Contact Analysis and Non-Newtonian Thermoelastohydrodynamics of High-Performance Spur Gear Transmission Systems

Lubricants ◽  
2020 ◽  
Vol 8 (2) ◽  
pp. 20 ◽  
Author(s):  
Gajarajan Sivayogan ◽  
Ramin Rahmani ◽  
Homer Rahnejat
Keyword(s):  
High Speed ◽  
High Performance ◽  
Spur Gear ◽  
Contact Analysis ◽  
Operating Conditions ◽  
Tooth Contact Analysis ◽  
Transmission Systems ◽  
Tooth Contact ◽  
Contact Kinematics ◽  
Loaded Tooth Contact Analysis

Energy efficiency and functional reliability are the two key requirements in the design of high-performance transmissions. Therefore, a representative analysis replicating real operating conditions is essential. This paper presents the thermoelastohydrodynamic lubrication (TEHL) of meshing spur gear teeth of high-performance racing transmission systems, where high generated contact pressures and lubricant shear lead to non-Newtonian traction. The determination of the input contact geometry of meshing pairs as well as contact kinematics are essential steps for representative TEHL. These are incorporated in the current analysis through the use of Lubricated Loaded Tooth Contact Analysis (LLTCA), which is far more realistic than the traditional Tooth Contact Analysis (TCA). In addition, the effects of lubricant and flash surface temperature rise of contacting pairs, leading to the thermal thinning of lubricant, are taken into account using a thermal network model. Furthermore, high-speed contact kinematics lead to shear thinning of the lubricant and reduce the film thickness under non-Newtonian traction. This comprehensive approach based on established TEHL analysis, particularly including the effect of LLTCA on the TEHL of spur gears, has not hitherto been reported in literature.

scholarly journals Influence of Temperature Effect on the Static and Dynamic Performance of Gas-Lubricated Microbearings

Micromachines ◽  
2020 ◽  
Vol 11 (8) ◽  
pp. 716
Author(s):  
Liangliang Li ◽  
Zhufeng Liu ◽  
Chongyu Wang ◽  
Yonghui Xie
Keyword(s):  
High Speed ◽  
Load Capacity ◽  
Dynamic Performance ◽  
Operating Environment ◽  
Low Friction ◽  
Operating Stability ◽  
Comprehensive Performance ◽  
Different Temperatures ◽  
Dynamic Performances ◽  
The Difference

Gas-lubricated microbearings are widely applied in multiple fields due to their advantages of high-speed, low friction level and other features. The operating environment of microbearings is complex, and the difference of temperature has an important influence on their comprehensive performance. In this investigation, FEM (finite element method) is employed to investigate the static, dynamic and limit characteristics of microbearings lubricated by different kinds of gas at different temperatures. The results show that the rise of temperature leads to the decline of equivalent viscosity of gas, which weakens the load capacity of microbearings, and furthermore, affects the operating stability of microbearings. The dynamic performances of microbearings at different temperatures are very different, and the two dynamic limit characteristics are more sensitive to temperature when it changes.

Dynamic behaviors of a high-speed turbocharger rotor on elliptical floating-ring bearings

2019 ◽  
Vol 233 (12) ◽  
pp. 1785-1799 ◽  
Author(s):  
Congcong Zhang ◽  
Yongliang Wang ◽  
Rixiu Men ◽  
Hong He ◽  
Wei Chen
Keyword(s):  
High Speed ◽  
Reynolds Equation ◽  
Low Cost ◽  
Dynamic Behaviors ◽  
Oil Whirl ◽  
Excited Vibration ◽  
Dynamic Performances ◽  
Simulation Results ◽  
Bearing Design ◽  
Run Up

Floating-ring bearings are commonly used in automotive turbocharger applications due to their low cost and their suitability under extreme rotation speeds. This type of bearings, however, can become a source of noise due to oil whirl-induced sub-synchronous vibrations. The scope of this paper is to examine whether the concept of a floating-ring bearing with an elliptical clearance might be a solution to suppress sub-synchronous vibrations. A very time-efficient approximate solution for the Reynolds equation to the geometry of elliptical bearings is presented. The nonlinear dynamic behaviors of a turbocharger rotor supported by two concepts of elliptical floating-ring bearings are systematically investigated using run-up simulations. For the first concept of elliptical floating-ring bearings i.e. the outer bearing of the floating-ring bearing changed in the form of elliptical pattern (see Figure 1(b) in the article), some studies have pointed out that its steady-state and dynamic performances are superior to plain cylindrical floating-ring bearings but, the nonlinear run-up simulation results shown that this type of elliptical floating-ring bearings is not conducive to reduce the self-excited vibration levels. However, for the second type of elliptical floating-ring bearings i.e. both the inner and outer films of the floating-ring bearing changed in the form of elliptical pattern (see Figure 1(c) in the article), it is shown that the sub-synchronous vibrations have been considerably suppressed. Hence, the second noncircular floating-ring bearing design is an attractive measure to suppress self-excited vibrations.[Figure: see text]

Pumping Loss of Shrouded Meshed Spur Gears

2020 ◽  
Vol 142 (11) ◽  
Author(s):  
Michael J. Hurrell ◽  
Jerzy T. Sawicki
Keyword(s):  
High Speed ◽  
Spur Gear ◽  
Test Facility ◽  
Spur Gears ◽  
Cfd Analysis ◽  
Total Load ◽  
New Approach ◽  
Computational Fluid Dynamics Cfd ◽  
Loss Component ◽  
Swept Volume

Abstract High speed rotorcraft transmissions are subject to load-independent power losses consisting of drag loss and pumping loss. Tightly conforming shrouds enclosing the transmission gears are often incorporated to reduce the drag component of the total load-independent losses. However, tightly conforming axial shrouds can result in an increase in the pumping loss component. Quantifying the pumping loss of shrouded gear transmissions has been the subject of many studies. This study presents a new approach for estimating pumping loss based on the concept of swept volume and examines the applicability of the approach to various shroud configurations. The drag loss and pumping loss of a shrouded spur gear pair have been determined through testing using the NASA Glenn Research Center (GRC) Gear Windage Test Facility. The results from this testing have been compared to theoretical results using the formulations presented in this study. In addition, computational fluid dynamics (CFD) analysis has been conducted for the various shroud configurations tested at NASA GRC. The results from the CFD analysis confirm the theoretical and empirical results and provide insight into the applicability of the swept volume approach for estimating pumping power loss of shrouded gear transmissions.

scholarly journals Dynamic Performances of Foil Bearing Supporting a Jeffcot Flexible Rotor System Using FEM

Lubricants ◽  
2020 ◽  
Vol 8 (2) ◽  
pp. 14
Author(s):  
Benyebka Bou-Saïd ◽  
Mustapha Lahmar ◽  
Ahcène Mouassa ◽  
Bachir Bouchehit
Keyword(s):  
Dynamic Behavior ◽  
High Speed ◽  
Point Of View ◽  
Flexible Rotor ◽  
Auxiliary Power ◽  
Partitioned Approach ◽  
Non Linear ◽  
Auxiliary Power Units ◽  
Dynamic Performances ◽  
Air Film

Aerodynamic bearings have received considerable attention in recent decades and are increasingly being used in applications where high speed, low loads and high precision are required. Aerodynamic applications mainly concern auxiliary power units (APU) and air-conditioning machines (ACM). From the industrial point of view, the static and dynamic characteristics of these bearings rotating at very high speed must be determined. According to the literature, studies carried out on this type of bearing consider the elastic deformations of the foils due to the pressure generated in the air film. The linear approach is from time to time adopted for the prediction of the dynamic behavior of these bearings, which is not always justified. This paper aims to present a step towards a better mastery of the non-linear dynamic behavior of a flexible rotor-air bearing system. We will focus on finite element modeling (FEM) of the non-linear isothermal elasto-aerodynamic lubrication problem in the case of a radial bearing operating in a dynamic regime. We will present the effects of rotational speed, unbalance eccentricity, and rotor mass on the non-linear response of rigid and compliant bearings. We use a partitioned approach which treats fluid and structure as two computation domains solved separately; reducing the development time needed for a monolithic code which is difficult to manage when the geometries or the physical properties of the problem to be treated become complex.

A Comparative Study on the Pick-and-Place Trajectories for a Delta Robot

2016 ◽  
Author(s):  
Zexiao Xie ◽  
Peixin Wu ◽  
Ping Ren
Keyword(s):  
Comparative Study ◽  
High Speed ◽  
Computation Time ◽  
Optimization Methods ◽  
Terminal State ◽  
Industrial Robots ◽  
Piecewise Polynomials ◽  
Pick And Place ◽  
Dynamic Performances ◽  
Delta Robot

A comparative study on the pick-and-place trajectories for high-speed Delta robots is presented in this paper. The Adept Cycle has been widely accepted as a standardized pick-and-place trajectory for industrial robots. The blending curves and optimization methods to smooth this trajectory are briefly surveyed. Three major types of trajectories: Lamé curves, clothoids and piecewise polynomials, are selected as candidates to be compared. The processes to generate these trajectories are briefly reviewed. The trajectories are firstly compared in term of their computation time. Then, based on a dynamic model and an experimental prototype of the Delta robot, different combinations of the geometric paths and motion profiles are compared in terms of power consumption, terminal state accuracy and residual vibration. The effects of trajectory configurations and parameters on the robot’s dynamic performances are investigated. Through a comprehensive analysis on both simulation and experimental results, a near-optimal pick-and-place trajectory for the Delta robot is identified and validated.

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