scholarly journals Methods for improving the energy efficiency of the installation with a discrete secondary part

2021 ◽  
Vol 279 ◽  
pp. 01025
Author(s):  
Denis Kuimov ◽  
Maxim Minkin

Hydrodynamic cavitation, created by the intensive movement of the secondary discrete part in an electromechanical device, is the most important energy effect in the processing of petroleum products. The presented work contains and summarizes the results of the study of the main parameters of cavitation processing, including the geometric parameters of the elements of the secondary discrete part, the speed and trajectory of the secondary discrete part, as well as the parameters of the processed raw materials. It is established that to achieve an intense cavitation field, it is necessary, depending on the parameters of the processed raw material (its rheological properties), to maintain the optimal temperature and ensure the speed of movement of the elements of the secondary discrete part.

2018 ◽  
Vol 45 ◽  
pp. 155-162 ◽  
Author(s):  
Priyanka Jajal ◽  
Trupti Mishra

Abstract. Climate change is a growing concern that is attracting international efforts. India, as a developing country, has committed to reducing its emission intensity of GDP up to 30 %–35 % by 2030. The emission intense sectors would be targeted to achieve climate commitment. One of the emission intense sector is construction raw material manufacturing that contributes 10 % share in the total emissions making it one of the potential mitigation sector. The study examines emissions from the construction raw materials namely, cement, steel, and brick manufacturing and presents two emission scenarios up to 2050. Energy efficient scenario (S2) is compared with a reference scenario (S1) developed based on a bottom-up approach. The results indicate that a moderate energy efficiency improvements and technological shifts lead to a decrease in emissions of 72 MT CO2 by 2030 and 137 MT CO2 by 2050. Further, the steel industry has the highest reduction potential, as the current technologies are energy inefficient. Similarly, the current dependency on fired bricks may be shifted to cement setting blocks leading to emission reductions. Cement manufacturing, on the other hand, shows limited scope for emission reduction that may be achieved through energy efficiency improvements. Efforts towards energy efficiency improvements in construction raw material manufacturing would result in reductions beyond the existing commitment of the Paris Agreement for India by 2030.


Author(s):  
Roxana Pătrașcu ◽  
Eduard Minciuc ◽  
George Darie ◽  
Ștefan-Dominic Voronca ◽  
Andreea-Ioana Bădicu

Abstract Energy conservation is relevant to increasing efficiency in energy projects, by saving energy, by its’ rational use or by switching to other forms of energy. The goal is to secure energy supply on short and long term, while increasing efficiency. These are enforced by evaluating the companies’ energy status, by monitoring and adjusting energy consumption and organising a coherent energy management. The manufacturing process is described, starting from the state and properties of the raw material and ending with the glass drying technological processes involved. Raw materials are selected considering technological and economic criteria. Manufacturing is treated as a two-stage process, consisting of the logistic, preparation aspect of unloading, transporting, storing materials and the manufacturing process itself, by which the glass is sifted, shredded, deferrized and dried. The interest of analyzing the latter is justified by the fact that it has a big impact on the final energy consumption values, hence, in order to improve the general performance, the driers’ energy losses are to be reduced. Technological, energy and management solutions are stated to meet this problem. In the present paper, the emphasis is on the energy perspective of enhancing the overall efficiency. The case study stresses the effects of heat recovery over the efficiency of a glass drier. Audits are conducted, both before and after its’ implementation, to punctually observe the balance between the entering and exiting heat in the drying process. The reduction in fuel consumption and the increase in thermal performance and fuel usage performances reveal the importance of using all available exiting heat from processes. Technical faults, either in exploitation or in management, lead to additional expenses. Improving them is in congruence with the energy conservation concept and is in accordance with the Energy Efficiency Improvement Program for industrial facilities.


1994 ◽  
Vol 12 (2-3) ◽  
pp. 177-190
Author(s):  
Charles L. McSpadden

With international refining industries facing a number of challenges in the near future, it seems clear that those who survive will be ones with the ability to turn serious problems into real opportunities. In the U.S. refining industry, challenges such as slow growth in product demand, increasing reliance on imported raw materials, and continued exposure to offshore exporting refineries will have critical effects on the ability of the industry to capitalize on available opportunities. Other challenges include the ability to tolerate continued declines in crude oil quality and the serious monetary questions related to compliance with environmental legislation, including air, soil, and water clean-up. This paper presents the challenges which the U.S. refining industry faces over the coming years, and seeks to address those issues which will impact the success or failure of the industry as a whole. The paper begins with a focus on the demand for U.S. petroleum products, encompassing brief historical data and forecasts of demand for the next few years. Closely related to demand is the subject of U.S. refinery operations, including product import and yield patterns. In this vein, the paper offers forecasts of crude runs to stills, as well as forecasts of capacity changes. Because profitability of U.S. refineries is affected by raw material costs, the paper next probes the possibilities resulting from world crude oil price fluctuations, considering the reemergence of Iraq as a market player. Forecasts of profit margins for U.S. refiners in 1998 are also offered. Turning to crude oil supplies and qualities, the paper examines the downward trend of U.S. crude oil production, providing a forecast of the decline by 1998. An associated trend, that of U.S. crude oil imports, is also evaluated, with a discussion of the origins of these imports included. The paper then presents a brief discussion of the principal recipient of Canadian crude oil exports, the U.S. Midwest (PADD II), encompassing statistics for refinery runs and deliveries of crudes. Volumes of Canadian crude exported to the region are also presented, as well as crude oil qualities in the region. Finally, heavy crude oil prices are examined because of the degradation of average crude oil qualities consumed by U.S. refiners. Spreads between light and heavy crudes are contemplated, with a forecast for the current-dollar WTI/Maya price spread provided.


Author(s):  
I. Marynych ◽  
O. Serdiuk ◽  
S. Ruban ◽  
O. Makarenko

The article proposes representation of crushing and grinding complex in form of a system with distributed parameters of the reducing function of the processed raw materials size in order to increase the energy efficiency of entire ore preparation process. Despite the fact that many different automated control systems for domestic and foreign production technological process are now used in the ore preparation processes, there is still a need to solve the problems of optimal control of such objects in order to both reduce energy costs and improve the quality of the final product. In terms of energy consumption, grinding processes are superior to crushing processes, so it is necessary to consider the crushing and grinding complex as a whole to increase the whole process energy efficiency. Since the processes of crushing, grinding and classification are purely random and at any time are characterized by transient probabilities, and the crushing and grinding complex occupies a large area and is geographically distributed in space, it should be considered as a system with distributed parameters of raw material size reduction, recyclable. Redistribution of loads between the individual components of this complex in accordance with the current characteristics of processed ore and the state of process equipment allows to reduce the load on the final stage - it is grinding, which in turn contributes to the overall reduction of energy consumption. The peculiarity of this approach is the need for the formation of spatial-temporal controls on basis of spatially distributed control of the object, the use of appropriate feedback signals and regulators with spatially distributed control effects.


Author(s):  
E. S. Malyshkina ◽  
E. I. Vyalkova ◽  
E. Yu. Osipova

Industrial waste can be considered as technological and economical raw materials in related industries, and their disposal in compliance with environmental legislation can be environmentally efficient. Nowadays, researchers search for an effective but relatively cheap absorption material to extract various contaminants from water. Of great greatest interest are the industrial waste that can be used in wastewater treatment technology as a secondary raw material. As a rule, active coals are used in drinking water systems and deep wastewater treatment. In the Tyumen region, this type of sorbent is quite expensive, since there are no natural coal deposits. The sawdust sorbent is proposed to applied as fuel briquettes. The sorption properties of the modified pine sawdust in relation to oil products are studied herein. The correlation analysis is carried out for each type of sorbent exposure. The solution regression and correlation coefficients are calculated. The obtained equations of regression are used to construct absorption isotherms characterizing the dependence of sorption capacity on the concentration of petroleum products in the solution. The sorption activity of sawdust increases by 1.4–4 times depending on the type of modification and intensification. It is shown that the total exchange capacity of pine sawdust on the model solution is only 19.4% lower than the that of activated carbon, which is very expensive for the Tyumen region. In the case of sawdust used for water purification, two environmental problems are solved simultaneously: cheap and effective cleaning of oil-saturated surface runoff and recycling of wood waste.


Author(s):  
Shabana Urooj ◽  
Athar Hussain ◽  
Narayani Srivastava

Usage of Bio-energy is becoming more and more prominent due to the peak oil crisis. Bio-energy is the energy which can be synthesized using methods and raw material which are available in nature and are derived from the biological sources. They are referred as bio-mass energy, bio-diesel, and bio-power. In this paper the study has been carried out on bio-energy generation in form of bio-diesel and the bio-diesel is produced in the laboratory conditions by using base catalyzed trans-esterification process. The nomenclature bio-diesel is given to the oil which can be generated by using the raw materials which are renewable and are waste materials. It doesn’t contain any percentage of petroleum products in it. It is called bio-diesel because it can be further used to run the diesel engine. In this paper biodiesel is generated using local pond algae by the process of base catalyzed trans-esterification.


2018 ◽  
Vol 82 (1) ◽  
Author(s):  
Олег Григорьевич Бурдо ◽  
Александр Викторович Зыков ◽  
Всеволод Петрович Мордынский ◽  
Павел Иванович Светличный ◽  
Давар Ростамі Пур

Удаление влаги из пищевого сырья является одной из ключевых и наиболее энергозатратных задач пищевых технологий. Наиболее распространенными технологиями обезвоживания являются выпаривание и сушка. При этом енергетический КПД процесса сушки в 2 и более раз меньше КПД процесса выпаривания. Одним из путей совершенствования процесса обезвоживания есть использование технологий адресной доставки энергии, при которых не формируется пограничный слой, и концентрация раствора перестает быть критичной для обезвоживания сырья, что позволяет поднять конечную концентрацию сухих веществ в продукте до 92%. Применение технологии адресной доставки энергии при сушке позволяет вместо слабого диффузионного потенциала использовать мощный механический потенциал, который способен на порядки интенсифицировать процесс массопереноса. Это связано с ростом давления в микрокапиллярной структуре сырья, в результате чего происходит выброс парожидкостной смеси. Проблемы современных вакуумных сушилок решает предложенная инновационная конструкция с двухфазным испарительно-конденсационным контуром для подвода теплоты к сырью и системой конденсации паров воды непосредственно в самой сушильной камере. Такая система энергоподвода позволяет поддерживать стабильную и равномерную температуру продукта, а удаление из камеры не пара, а конденсата значительно снизит гидродинамическое сопротивление линии отвода удаляемой влаги. Разработана модель процессов обезвоживания в вакуумных аппаратах с электромагнитным подводом энергии позволившая разработать и построить инновационные вакуумные сушилки. Испытание разработанных сушилок было проведено на различном виде пищевого сырья. С помощью тепловизионной съемки были получены термограммы процесса свидетельствующие о равномерности прогрева сырья. Специфический способ подвода энергии требует поиск новых методов оценки эффективности таких аппаратов. Предлагается для оценки энергетической эффективности использовать подходы, где учитываются затраты энергии на единицу продукта.  Removing moisture from food raw materials is one of the key and most energy-consuming tasks of food technology. The most common technologies of dewatering are evaporation and drying. At the same time, the energy efficiency of the drying process is 2 or more times less than the efficiency of the evaporation process. One of the ways to improve the process of dewatering is the use of technologies for targeted energy delivery, in which the boundary layer is not formed, and the concentration of the solution ceases to be critical for the dehydration of raw materials, which allows raising the final concentration of solids in the product to 92%. The application of the technology of targeted energy delivery during drying allows us to use a powerful mechanical potential instead of a weak diffusion potential, which is capable of intensifying the mass transfer process. This is due to the increase in pressure in the microcapillary structure of the raw materials, as a result of which the vapor-liquid mixture is ejected. The problems of modern vacuum dryers are solved by the proposed innovative design with a two-phase evaporation-condensation circuit for supplying heat to the raw material and condensation system of water vapor directly in the drying chamber. Such an energy supply system allows maintaining a stable and uniform product temperature, and removing from the chamber not steam but condensate will significantly reduce the hydrodynamic resistance of the line of removal of the moisture to be removed. A model of dehydration processes in vacuum devices with an electromagnetic energy supply has been developed, which made it possible to develop and construct innovative vacuum dryers. The test of the developed dryers was carried out on a different kind of food raw material. With the help of thermal imaging, the process thermograms indicating the uniformity of the heating of the raw materials were obtained. A specific way of supplying energy requires the searching for new methods for evaluating the effectiveness of such devices. It is proposed to use approaches, which take into account energy costs per unit of product, for the estimation of energy efficiency.


Author(s):  
V. B. Terentyeva ◽  
А. I. Nikolaev ◽  
B. V. Peshnev

The research results of the influence of preliminary mechanochemical activation of heavy oil feedstock (oil-fuel, tar) on the output of their coking products are presented. Raw materials were activated by creating a cavitation effect when a hydrocarbon stream passes through a diffuser under a pressure. The pressure gradient on the diffuser ranged from 10 to 50 MPa, and the number of cycles of passage through the diffuser - from 1 to 5. It is shown that hydrodynamic cavitation processing results in a change in the physicochemical characteristics of heavy oil feedstock. The presented values of the raw material density and its fractional composition before and after processing suggest that the cavitation effect results in cracking reactions in the raw material. Changes in the characteristics of the raw material affect the change in the output of its coking products. It is established that as the pressure gradient and the number of impact acts increase, the yield of liquid coking products increases, and the yield of coke decreases. No relationship between the feedstock characteristics and the increase in the yield of distillate fractions as a result of prior cavitation effects has been established. At the same time, the preliminary mechanochemical activation of the raw materials leads to a decrease in the density and refractive index of the liquid coking products, a decrease in the temperature of their initial boiling point, and an increase in the content of hydrocarbons in the gasoline and kerosene fractions in them. The increase in the density and refractive index of the light fractions of the liquid coking products suggests that the aromatization process proceeds as a result of mechanochemical activation.


2021 ◽  
Vol 15 (3) ◽  
pp. 414-422
Author(s):  
Serhiy Pyshyev ◽  
◽  
Bohdan Korchak ◽  
Denis Miroshnichenko ◽  
Bemgba Bevan Nyakuma ◽  
...  

In the article the chemistry of the noncatalytic oxidative desulfurization process of distillate oil fractions is analyzed. The study involves the characteristics of high-sulfur straight-run diesel fraction of narrow composition (593–623 K) before and after oxidation by air at 453–493 K and a pressure of 3.0 MPa. The composition of sulfur compounds in the raw material fraction was determined. It is shown that straight-run fractions of raw materials may also contain sulfoxides, which are products of oxidation of organosulfur compounds and are formed during storage of petroleum products. On the basis of IR spectroscopic studies of raw materials, oxidized products and model mixtures, the transformation depth of fr. 593–623 K sulfur compounds, which are distributed in the form of sulfones and sulfoxides in solid and liquid oxidation products, and partially remain in the purified fuel, was analyzed in the above-mentioned process.


2017 ◽  
Vol 11 (1) ◽  
pp. 334-342
Author(s):  
Mercedes Del Río Merino ◽  
Jaime Santa Cruz Astorqui ◽  
Paola Villoria Sáez ◽  
Carmen Viñas Arrebola ◽  
Antonio Rodríguez Sánchez ◽  
...  

Introduction:The lack of treatment of construction demolition waste (CDW) is a problem that must be solved immediately. It is estimated that the unused CDW generates an increase in the use of new materials close to 20% of the total materials consumed worldwide. Because of that, the use of CDW in building materials is an interesting alternative to guarantee their application. In the last years, many research works are being carried out in order to analyze the viability of using CDW as a substitute for the traditional raw materials that cause high environmental impact.However, much remains to be done, because these works generally characterize materials but not specific applications that allow the agents of construction to provide assurance required by the projects.Aim:The research group TEMA from the School of Building Construction (UPM) is working on this topic with the University of Seville, University of Burgos and the University of Zaragoza, developing a research project called "Waste to resources (W2R)". The main goal of the project is to develop new materials, elements and construction systems, manufactured with CDW generated in building retrofitting works, to be used in improving the energy efficiency of buildings.Results:In this article, some of the results of the W2R project are presented, namely the identification, quantification and characterization of the types of waste generated in renovation works to improve the energy efficiency of buildings and their possible applications as fillers in plasters to improve the performance of the original materials with a significant reduction in raw material, and thus reduce the environmental impact.Conclusions:Concrete and ceramics are the most commonly generated waste categories in building rehabilitation works to improve the energy efficiency of the buildings. These waste categories are generated during the preparation of the surface prior to the execution of the works. Also, mixed waste from insulation materials can be highlighted due to its volume.


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