scholarly journals Energy efficiency solutions for driers used in the glass manufacturing and processing industry

Author(s):  
Roxana Pătrașcu ◽  
Eduard Minciuc ◽  
George Darie ◽  
Ștefan-Dominic Voronca ◽  
Andreea-Ioana Bădicu

Abstract Energy conservation is relevant to increasing efficiency in energy projects, by saving energy, by its’ rational use or by switching to other forms of energy. The goal is to secure energy supply on short and long term, while increasing efficiency. These are enforced by evaluating the companies’ energy status, by monitoring and adjusting energy consumption and organising a coherent energy management. The manufacturing process is described, starting from the state and properties of the raw material and ending with the glass drying technological processes involved. Raw materials are selected considering technological and economic criteria. Manufacturing is treated as a two-stage process, consisting of the logistic, preparation aspect of unloading, transporting, storing materials and the manufacturing process itself, by which the glass is sifted, shredded, deferrized and dried. The interest of analyzing the latter is justified by the fact that it has a big impact on the final energy consumption values, hence, in order to improve the general performance, the driers’ energy losses are to be reduced. Technological, energy and management solutions are stated to meet this problem. In the present paper, the emphasis is on the energy perspective of enhancing the overall efficiency. The case study stresses the effects of heat recovery over the efficiency of a glass drier. Audits are conducted, both before and after its’ implementation, to punctually observe the balance between the entering and exiting heat in the drying process. The reduction in fuel consumption and the increase in thermal performance and fuel usage performances reveal the importance of using all available exiting heat from processes. Technical faults, either in exploitation or in management, lead to additional expenses. Improving them is in congruence with the energy conservation concept and is in accordance with the Energy Efficiency Improvement Program for industrial facilities.

Author(s):  
I. Marynych ◽  
O. Serdiuk ◽  
S. Ruban ◽  
O. Makarenko

The article proposes representation of crushing and grinding complex in form of a system with distributed parameters of the reducing function of the processed raw materials size in order to increase the energy efficiency of entire ore preparation process. Despite the fact that many different automated control systems for domestic and foreign production technological process are now used in the ore preparation processes, there is still a need to solve the problems of optimal control of such objects in order to both reduce energy costs and improve the quality of the final product. In terms of energy consumption, grinding processes are superior to crushing processes, so it is necessary to consider the crushing and grinding complex as a whole to increase the whole process energy efficiency. Since the processes of crushing, grinding and classification are purely random and at any time are characterized by transient probabilities, and the crushing and grinding complex occupies a large area and is geographically distributed in space, it should be considered as a system with distributed parameters of raw material size reduction, recyclable. Redistribution of loads between the individual components of this complex in accordance with the current characteristics of processed ore and the state of process equipment allows to reduce the load on the final stage - it is grinding, which in turn contributes to the overall reduction of energy consumption. The peculiarity of this approach is the need for the formation of spatial-temporal controls on basis of spatially distributed control of the object, the use of appropriate feedback signals and regulators with spatially distributed control effects.


Author(s):  
Marat R. Lukmanov ◽  
◽  
Sergey L. Semin ◽  
Pavel V. Fedorov ◽  
◽  
...  

The challenges of increasing the energy efficiency of the economy as a whole and of certain production sectors in particular are a priority both in our country and abroad. As part of the energy policy of the Russian Federation to reduce the specific energy intensity of enterprises in the oil transportation system, Transneft PJSC developed and implements the energy saving and energy efficiency improvement Program. The application of energy-saving technologies allowed the company to significantly reduce operating costs and emissions of harmful substances. At the same time, further reduction of energy costs is complicated for objective reasons. The objective of this article is to present additional methods to improve the energy efficiency of oil transportation by the example of the organizational structure of Transneft. Possibilities to reduce energy costs in the organization of the operating services, planning and execution of work to eliminate defects and preparatory work for the scheduled shutdown of the pipeline, the use of pumping equipment, including pumps with variable speed drive, the use of various pipelines layouts, changing the volume of oil entering the pipeline system and increase its viscosity.


2021 ◽  
Vol 13 (14) ◽  
pp. 7572
Author(s):  
Gigliola D’Angelo ◽  
Marina Fumo ◽  
Mercedes del Rio Merino ◽  
Ilaria Capasso ◽  
Assunta Campanile ◽  
...  

Demolition activity plays an important role in the total energy consumption of the construction industry in the European Union. The indiscriminate use of non-renewable raw materials, energy consumption, and unsustainable design has led to a redefinition of the criteria to ensure environmental protection. This article introduces an experimental plan that determines the viability of a new type of construction material, obtained from crushed brick waste, to be introduced into the construction market. The potential of crushed brick waste as a raw material in the production of building precast products, obtained by curing a geopolymeric blend at 60 °C for 3 days, has been exploited. Geopolymers represent an important alternative in reducing emissions and energy consumption, whilst, at the same time, achieving a considerable mechanical performance. The results obtained from this study show that the geopolymers produced from crushed brick were characterized by good properties in terms of open porosity, water absorption, mechanical strength, and surface resistance values when compared to building materials produced using traditional technologies.


2013 ◽  
Vol 415 ◽  
pp. 734-740
Author(s):  
Yun Long Ma ◽  
Xiao Hua Chen ◽  
Bo Liu ◽  
Guo Feng Zhang

This paper analyzes the characteristics and composition of the energy consumption system of the building from the perspective of systematic energy conservation and presents the systematic framework of the consumption model. Based on the framework, the paper focuses on how to establish a building energy consumption assessment system, find the energy efficiency index system and assessment approaches, and apply the results directly into building energy conservation and emission reduction. It not only facilitates greatly the overall and efficient management of the energy consumption system of the building, but also serves as another new approach to achieve energy conservation and emission reduction.


2017 ◽  
Vol 2 (2) ◽  
pp. 146-152
Author(s):  
Denny Lukianto Kumala ◽  
Soetam Rizky Wicaksono

In the manufacturing process Bus and Mini Bus, a lot of the raw materials required. Raw materials are stored at many warehouses (especially on Body PT. XYZ Malang). Materials / goods are highly vulnerable to lost or stolen. The most influential factor in it is the counting system inventory / materials and administration. These changes will have an impact on the process of goods more accurate calculation based on the demand of production. Losses will have a greater likelihood of being used if the system can not address the calculation of the goods/raw materials better.And administration system that can cope with the calculation of the goods/raw materials are better here is a system that can calculate expenditures for production based on the incoming bill alone, and can calculate the receipt of goods in accordance with the letter received by the supplier. The system can also provide reports based on existing transactions during a certain period.With the inventory system and the administration is then the difference between the goods that previously occurred can be minimized and raw material inventory accounting system can work better.


2008 ◽  
pp. 55-61 ◽  
Author(s):  
Bojana Prodanic ◽  
Aleksandar Jokic ◽  
Jelena Markovic ◽  
Zoltan Zavargo

General trend of free trade at the regional level as well as in the direction of European Union has motivated sugar factories located in Serbia to invest into technologies that are more efficient in order to make their products more competitive in the markets of Europe. Until 2005, the project of energy efficiency improvement in Serbian sugar factories was conducted in Crvenka and Zabalj. Now, they have energy consumption around 1 MJ/kg beet, in contrast to the previous consumption of 1.2 up to 1.5 MJ/kg beet. Further improvements are possible but investments would be high. A result of measurements taken during 2006, after the sugar factory "Donji Srem" - Pecinci was reconstructed showed that a considerable saving has been achieved. The first set of measurements showed that the energy consumption was 1.01 MJ/kg beet, which was 20% higher than intended, but at the same time energy savings were about 30% lower with respect to the values before the reconstruction.


2021 ◽  
Vol 18 (1) ◽  
pp. 95-114
Author(s):  
Ana Radojevic ◽  
Danijela Nikolic ◽  
Jasna Radulovic ◽  
Jasmina Skerlic

The implementation of energy efficiency measures and use of renewable energy sources in educational buildings can significantly contribute to reducing energy consumption, but also to CO2 emissions in the entire public sector. The paper shows the comparison of energy consumption indicators for 61 elementary school buildings which have previously been divided in 12 groups, according to the period of construction and size, based on the national typology called TABULA, as the first step of further study on how to use the renewable energy sources. The aim of this paper is to use the energy benchmarking process to select representative facilities which are suitable for applying renewable energy sources, for their further energy efficiency improvement. Indicators of annual specific electricity consumption and CO2 emissions per unit area [kWh/m2] and per user [kWh/user] were calculated. After that, from two groups (in which the highest electricity consumption and CO2 emissions are 68.37% and 74.53% of the total consumption/ emissions), one representative facility was selected.


2020 ◽  
Vol 6 (2) ◽  
pp. 81-87
Author(s):  
Zhanna Petrova ◽  
◽  
Kateryna Samoilenko ◽  
Vitaly Vishnevsky

Red beetroot is the main raw material which has a high content of betanine with antioxidant properties. An important emphasis in the processing of antioxidant raw materials by drying is to reduce energy consumption for the dehydration process, the maximum preservation of biologically active substances, and to reduce the cost of the final product. Drying is a complex and energy-intensive process. Therefore, to optimize energy consumption during drying and selection of rational modes of dehydration, it is necessary to apply the calculated analysis of heat and mass transfer on the basis of adequate mathematical models. Calculated and experimental results are compared. In general, the comparison of the results of numerical modeling of convection drying processes of the red beetroot sample with the experimental results showed their rather satisfactory qualitative agreement. The calculation model can be used to approximate the characteristics of the drying process of red beetroot, in particular the time required for drying. The obtained results of calorimetric studies allow stating that with correctly selected compositions, not only the components of native raw materials are stabilized, but also the drying process is intensified with the reduction of energy consumption to process.


Energies ◽  
2020 ◽  
Vol 13 (17) ◽  
pp. 4397
Author(s):  
Dan Yu ◽  
Bart Dewancker ◽  
Fanyue Qian

The equipment energy efficiency improvement policy (EEEIP) is one of the important measures of energy conservation and emission reduction in various countries. However, due to the simultaneous implementation of variety policies, the effect of the single policy cannot be clearly reflected. In this paper, a method of identification and evaluation of EEEIP was proposed, and the application was verified by analyzing the example of EEEIP in Japan (Top Runner policy, TRP). Firstly, through the factor decomposition model, this paper studied the energy conservation and emission reduction potential of this policy area in Japan. Then, the TRP was identified by using moving windows and correlation analysis, and the impact of specific equipment in TRP was analyzed. Finally, through the calculation of the rebound effect of the carbon footprint (REC), this paper analyzed the energy consumption and emission reduction effects of TRP in the short-term and whole life cycle. It showed that the policy has a good effect in tertiary industry and transportation, while the effect in residential is poor. For life cycle, the TRP of air conditioning and passenger car can bring better CO2 emission reduction effect, but the emission reduction effect of lighting is basically offset.


2017 ◽  
Vol 2017 ◽  
pp. 1-9 ◽  
Author(s):  
Bo-Eun Choi ◽  
Ji-Hyun Shin ◽  
Jin-Hyun Lee ◽  
Sun-Sook Kim ◽  
Young-Hum Cho

ECO2 (building energy efficiency rating program) and passive energy conservation measures (ECMs) were established as a basic study for targeted methodologies and decision support systems development in Korea to meet national regulations. The primary energy consumption and economic evaluation of nonresidential buildings was performed. Passive ECMs were classified as planning and performance elements. The planning elements are the window-to-wall ratio (WWR) and horizontal shading angle. The performance elements are the thermal transmittance (U-value) of the walls, roof, and floor and the U-value and solar heat gain coefficient (SHGC) of windows. This study focused on the window-to-wall ratio and the U-value and solar heat gain coefficient of windows. An economic efficiency database for the constructed alternatives was built; the target building was set and the Passive ECM List for the target building was derived. The energy consumption evaluation and economic evaluation were performed for each of the constructed alternatives, and a methodology for guiding energy efficiency decisions was proposed based on the performance evaluation results, and the optimal Passive ECM List for the target building was derived.


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