scholarly journals Design of gating system for radiator die castings based on FLOW-3D software

2021 ◽  
Vol 2044 (1) ◽  
pp. 012144
Author(s):  
Sitao Chen ◽  
Feng Zhou
Keyword(s):  
Gating System ◽  
Die Castings ◽  
3D Software

Casting Mold Designing for Aluminum Alloy Car Holders

2013 ◽  
Vol 378 ◽  
pp. 350-354
Author(s):  
Xue Dong Wang ◽  
Jian He Lin ◽  
Suo Qing Yu ◽  
Li Yong Ni
Keyword(s):  
Aluminum Alloy ◽  
Die Casting ◽  
Casting Machine ◽  
Bottom Surface ◽  
Gating System ◽  
Process Scheme ◽  
Molding Process ◽  
Casting Mold ◽  
Machine Mold ◽  
Die Castings

The structure and processing of car holders castings were analyzed. Die-casting molding process scheme was established. The design of mold includes three core-drawing mechanisms. the gate of the gating system was arranged on the casting bottom surface. For economy and die easy maintenance considerations, die-casting machine, mold, and mold standard parts should be standard parts. The designs of mold gating system and non-standard pieces were completed with the aid of PROE. Proved by actual production, the mold operated smoothly, without clamping stagnation, and the production of die castings meet delivery requirements.

Numerical Simulation and Production Trial of Aluminum Alloy Gear Box Housing

2014 ◽  
Vol 703 ◽  
pp. 232-236
Author(s):  
Li Yong Ni ◽  
Peng Liu
Keyword(s):  
Numerical Simulation ◽  
Aluminum Alloy ◽  
Cooling System ◽  
Die Casting ◽  
Slag Inclusion ◽  
Simulation Software ◽  
Gating System ◽  
Die Castings ◽  
Filling And Solidification ◽  
Cold Lap

Die casting processing analysis was conducted and the gating system and the cooling system were designed for aluminum alloy gearbox housings. Numerical simulation software PROCAST was used to calculate the filling and solidification sequence and the temperature field of die castings. The reasonable designs of the gating system and the cooling system were obtained. The feasible die casting mould was designed and manufactured. Production trial showed that, casting molding effect is good, and there were not defects such as misrun, cold lap. After machining, there were not defects exceeding the allowed limited values including porosity, shrinkage, and slag inclusion in the products. The trial showed that the product mold design and die casting technology achieved the desired effect, which can realize batch production.

Study on the Semi-Solid Thixo-Diecasting Process of Aluminum Alloys and Die Design

2012 ◽  
Vol 192-193 ◽  
pp. 460-465 ◽  
Author(s):  
Shu Zhen Shang ◽  
Jiao Jiao Wang ◽  
Gui Min Lu ◽  
Xiao Ling Tang
Keyword(s):  
Constitutive Equation ◽  
Die Design ◽  
Casting Defect ◽  
Gating System ◽  
Compression Tests ◽  
Casting Method ◽  
Bingham Model ◽  
Mould Filling ◽  
Semi Solid ◽  
Die Castings

The constitutive equation of semi-solid 6061 alloy was established according to the thermal simulation compression tests of semi-solid billet of 6061 alloy prepared by near-liquids semi-continuous casting method. Parameters of Bingham model, such as apparent viscosity, had been investigated based on the constitutive equation of semi-solid 6061 alloy. The software ANYCASTING was applied to simulate and analyze the semi-solid die-casting processes of semi-solid 6061 alloy. A well-designed runner and gating system of automobile aluminum alloy part were presented and the casting defect were investigated here utilizing these parameters by simulation. The results show that a well-designed runner and gating system is very important to secure good quality die castings through providing a homogenous mould filling pattern. Most defects of semi-solid casting products can be founded in the final solidification of the parts of casting.

Determining The Minimum Distance Between Centers of Two Parallel Tunnels to Apply The Law of Super Position in Order to Calculate Subsidence by Using The Software FLAC 3D

2015 ◽  
Vol 1 (1) ◽  
pp. 13-20
Author(s):  
Hamid Reza Samadi ◽  
Mohammad Reza Samadi
Keyword(s):  
Minimum Distance ◽  
Surface Subsidence ◽  
Urban Traffic ◽  
Underground Structures ◽  
Rapid Population Growth ◽  
The North ◽  
Flac 3D ◽  
The Law ◽  
3D Software ◽  
Twin Tunnels

Due to the development of cities as well as rapid population growth, urban traffic is increasing nowadays. Hence, to improve traffic flow, underground structures such as metro, especially in metropolises, are inevitable. This paper is a research on the twin tunnels Of Isfahan's metro between Shariaty station and Azadi station from the North towards the South. In this study, simultaneous drilling of subway's twin tunnels is simulated by means of Finite Difference Method (FDM) and FLAC 3D software. Moreover, the lowest distance between two tunnels is determined in a way that the Law of Super Position could be utilized to manually calculate the amount of surface subsidence, resulted by drilling two tunnels, by employing the results of the analysis of single tunnels without using simultaneous examination and simulation. In this paper, this distance is called "effective distance". For this purpose, first, the optimum dimensions of the model is chosen and then, five models with optimum dimensions will be analyzed separately, each of which in three steps. The results of analyses shows that the proportions (L/D) greater than or equal 2.80, the Law of Super Position can be applied for prediction of surface subsidence, caused by twin tunnels' construction

LANXIDE 92-X-2050

Alloy Digest ◽  
1997 ◽  
Vol 46 (11) ◽  
Keyword(s):  
Silicon Carbide ◽  
Physical Properties ◽  
Tensile Properties ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Iron Alloy ◽  
Alloy Matrix ◽  
Die Castings ◽  
Silicon Carbide Particulate

Abstract Lanxide 92-X-2050 is an aluminum-10 Silicon-1 Magnesium-1 Iron alloy with 30 vol.% of silicon carbide particulate. This metal-matrix composite is designed to outperform the unreinforced counterpart. The alloy-matrix composite is available as die castings. This datasheet provides information on composition, physical properties, elasticity, and tensile properties as well as fatigue. It also includes information on casting. Filing Code: AL-343. Producer or source: Lanxide Corporation.

COPPER ALLOY No. 878

Alloy Digest ◽  
1979 ◽  
Vol 28 (12) ◽  
Keyword(s):  
Fracture Toughness ◽  
Wear Resistance ◽  
Corrosion Resistance ◽  
Copper Alloy ◽  
Die Casting ◽  
Heat Treating ◽  
Casting Alloys ◽  
Copper Zinc ◽  
Die Castings ◽  
Very High

Abstract Copper Alloy No. 878 is a copper-zinc-silicon alloy for die castings. Among the brass die-casting alloys, it has the highest strength, hardness and wear resistance; however, it is the most difficult to machine. It is used where very high requirements must be met for strength and wear resistance. Its many applications include tools, pump impellers, gears and marine hardware. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness. It also includes information on corrosion resistance as well as casting, heat treating, machining, and joining. Filing Code: Cu-386. Producer or source: Copper alloy producers.

Zinc Base Die Castings

1935 ◽  
Author(s):  
P. R. Kosting
Keyword(s):  
Die Castings

scholarly journals Intraspecific variation in the Cambrian: new observations on the morphology of the Chengjiang euarthropod Sinoburius lunaris

2021 ◽  
Vol 21 (1) ◽  
Author(s):  
Michel Schmidt ◽  
Yu Liu ◽  
Xianguang Hou ◽  
Joachim T. Haug ◽  
Carolin Haug ◽  
...  
Keyword(s):  
Intraspecific Variation ◽  
Southwest China ◽  
3D Models ◽  
Morphological Characters ◽  
Open Questions ◽  
New Findings ◽  
Unique Shape ◽  
Variable Species ◽  
Chengjiang Biota ◽  
3D Software

Abstract Background The Chengjiang biota from southwest China (518-million-years old, early Cambrian) has yielded nearly 300 species, of which more than 80 species represent early chelicerates, crustaceans and relatives. The application of µCT-techniques combined with 3D software (e.g., Drishti), has been shown to be a powerful tool in revealing and analyzing 3D features of the Chengjiang euarthropods. In order to address several open questions that remained from previous studies on the morphology of the xandarellid euarthropod Sinoburius lunaris, we reinvestigated the µCT data with Amira to obtain a different approach of visualization and to generate new volume-rendered models. Furthermore, we used Blender to design 3D models showing aspects of intraspecific variation. Results New findings are: (1) antennulae consist of additional proximal articles that have not been detected before; (2) compared to other appendages, the second post-antennular appendage has a unique shape, and its endopod is comprised of only five articles (instead of seven); (3) the pygidium bears four pairs of appendages which are observed in all specimens. On the other hand, differences between specimens also have been detected. These include the presence/absence of diplotergites resulting in different numbers of post-antennular appendages and tergites and different distances between the tip of the hypostome and the anterior margin of the head shield. Conclusions Those new observations reveal intraspecific variation among Chengjiang euarthropods not observed before and encourage considerations about possible sexual dimorphic pairs or ontogenetic stages. Sinoburius lunaris is a variable species with respect to its morphological characters, cautioning that taxon-specific variabilities need to be considered when exploring new species.

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