scholarly journals Intensification of heat exchange by an ultrasound source for milk pasteurization.

2021 ◽  
Vol 2088 (1) ◽  
pp. 012003
Author(s):  
D A Biryukov ◽  
I S Mironov ◽  
A V Shvydkya

Abstract The goal of this article is to investigate the effect of ultrasonic vibrations on the process of milk pasteurization. Ultrasound can potentially intensify heat transfer and reduce the formation of thermal sediment (soot deposit) on the walls of heat-exchange devices. The paper presents the results of experimental studies demonstrating the growth rate of thermal sediment on the wall of the heat-exchange apparatus and its amount in the volume of milk under the influence of ultrasonic vibrations and without it.

2020 ◽  
pp. 511-518
Author(s):  
Nikolay Aleksandrovich Voinov ◽  
Denis Andreyevich Zemtsov ◽  
Anastasiya Viktorovna Bogatkova ◽  
Nina Vladimirovna Deryagina

The heat exchange in a diabatic column was investigated during the rectification of an ethanol-water mixture, in which partial condensation of rising vapors on the surface of vertical heat exchange tubes installed vertically along the height of the installation was carried out, as well as the evaporation of intermediate condensate on the surface of horizontal plates. Based on the review of diabatic columns, it is shown that they can reduce the cost of conducting the rectification process. Heat-exchange devices placed on trays of rectification units are considered and ways to intensify heat transfer in them are proposed. It has been established that the most efficient heat removal in heat exchangers of diabatic columns is achieved when using a film flow of a coolant on a heat transfer surface. Heat transfer in a diabatic column is investigated during gravitational flow of surfaces of heat exchange tubes, as well as when organizing an ascending and descending co-current film flow, both in the case of heating and boiling of the coolant. To intensify heat transfer in the coolant film, a helical artificial roughness was installed on the surface of the pipes, made in the form of a wire spiral tightly mounted on the heat transfer surface. The geometric parameters of the helical roughness, such as the distance between the turns of the spiral and the height of the wire, which have the greatest influence on the intensity of heat transfer, have been established. Dependences for determining the value of the heat transfer coefficient are presented and an estimate of the value of the specific heat flux in the diabatic column is given.


Author(s):  
A. V. Ovsyannik ◽  
E. N. Makeeva

The results of experimental research of heat exchange under the nucleate boiling of refrigerants R404a, R407c and R410a on the tubes with capillary-porous coating are presented. Experimental studies were carried out with the aid of an experimental installation in conditions of a large volume at pressures of saturation pн = 0.9–1.4 MPa and densities of the heat flux q = 5–35 kW/m2. For the first time the criterion equation for the calculation of the intensity of heat transfer during evaporation of ozone safe refrigerants on surfaces with high thermal conductivity sintered capillary-porous coating was obtained. Experimental data are summarized satisfactorily in a wide range of parameters of the porous layer, i.e. the pressure (pн = 0.9–1.4 MPa) and heat loads (q = 5–35 kW/m2). The ratio makes us possible to calculate the heat transfer coefficients within ±20 %. The dependence can be used in engineering calculations of the characteristics of the heat exchangers of the evaporative type. The coefficient of heat transfer during boiling of refrigerants on the investigated surfaces with the sintered capillary-porous coating, 4 times higher than on a smooth one and 1.5 times higher than on the finned surface, that allows us to come to a conclusion about the advantage of porous coatings. Boiling in capillary-porous coating leads to a decrease in weight and size of the installations due to the heat exchange intensification and the size of the tubes smaller as compared to the size of the finned ones.


2022 ◽  
pp. 15-26
Author(s):  
Stanislav Tkachenko ◽  
Olha Vlasenko ◽  
Nataliia Rezydent ◽  
Dmytro Stepanov ◽  
Nataliia Stepanova

Experimental studies of the non-stationary heat exchange in the system «environment I – body II» have been carried out. It is established that in the body II, which consists of the fluid and thin-walled metal envelope, the characteristic features of the regular thermal mode occur, i.e., cooling (heating) rate of the body II- m = const; heat transfer coefficient between the water (environment I) and body II is practically stable α1 = const; uneven temperatures distribution coefficient in the body II ψ = const. This new notion of the heat transfer regularities in the body II is planned to apply for further development of the experimental-calculation method for the forecasting of the heat exchange intensity in the compound fluid media with limited information regarding thermophysical and rheological properties.


Author(s):  
Mikhail Iarmonov ◽  
Olga Novozhilova ◽  
Pavel Bokov ◽  
A. V. Beznosov

Temperature and velocity fields in high-temperature lead coolant flows in a circular clearance for controlled oxygen impurity content in a flow were experimentally studied at the Nizhny Novgorod State Technical University by R.E. Alekseev (NNSTU). Temperature and velocity fields were simultaneously studied in “cold” and “hot” parts of the circuit in the following operating conditions: the lead temperature is t = 400–550 °C, the thermodynamic activity of oxygen is a = 10−5–100; the Peclet number is Pe = 500–7000, the coolant flow velocity is w = 0.1–1.5 m/s, and the average heat flux is q = 50–160 kW/m2. It has been found that the oxygen impurity content and characteristics of protective oxide coatings affect temperature and velocity fields in round and circular channels. This is due to the fact that oxygen in a coolant and oxide coatings on the surfaces limiting a liquid metal flow influence characteristics of the wall boundary region. The heat transfer process that occurs when HLMC transversely flows around heat exchange pipes is investigated now at the NNSTU. The experimental facility is a combination of two high-temperature liquid-metal stands, i.e., FT-2 with the lead coolant and FT-1 with the lead-bismuth coolant combined with an experimental section. The temperature of a heat-exchange surface is measured by thermocouples of diameter 1 mm mounted in walls of heat-exchange pipes. Velocity and temperature fields in a high-temperature HLMC flow are measured by special sensors placed in the flow cross section between rows of heat-exchange pipes. Heat transfer characteristics and temperature and velocity fields in a high-temperature lead coolant flow are studied in the following operating conditions: the lead temperature is t = 450–500 °C, the thermodynamic activity of oxygen is a = 10−5–100, and the coolant flow rate through the experimental setup is Q = 3–6 m3/h, which corresponds to coolant flow velocities of V = 0.4–0.8 m/s. Integrated experimental studies of characteristics of the heat transfer that occurs when the lead coolant transversely or obliquely flows around pipes have been carried out for the first time and the dependences Nu = f(Pe) for controlled content of thermodynamically active oxygen impurity and sediments of impurities have been obtained. It is assumed that the obtained experimental data on distribution of velocity and temperature fields in a HLMC flow will permit to study heat transfer processes and to use them for developing program codes for engineering calculations of heat exchange surfaces (steam generators) with a HLMC flow around them.


Author(s):  
L. A. Kushchev ◽  
V. A. Uvarov ◽  
N. Yu. Savvin ◽  
S. V. Chuikin

Statement of the problem. The problem of intensification of heat exchange processes in a plate heat exchanger on the basis of the HH№ 02 heat exchanger of the Ridan company is discussed. It is essential to carry out an analysis of the existing methods of intensification of heat exchange processes in plate devices according to the results of the analysis to choose the most promising method of intensification of heat exchange process and based on it to develop a patent-protected design of a heat exchange plate. Laboratory tests of the intensified plate heat exchanger with increased turbulence of the coolant are performed. The results of thermal tests on a specialized laboratory installation of the resulting and the serial heat exchanger are presented.Results. The results of the comparison of experimental studies of the intensified plate heat exchanger with the increased turbulence of the heat carrier and the serial plate heat exchanger of identical heat power are shown. The graphs of dependence of the heat transfer coefficient, which is the major characteristic of the operation of heat exchange equipment, on the average temperature pressure are designed. Conclusions. As a result of the laboratory tests in the specialized laboratory of BSTU named after V. G. Shukhov and research at the Voronezh State Technical University established a rise in the heat transfer coefficient due to the increased turbulence of the coolant flow, which causes a decrease in metal consumption and reduces the cost of heat exchange equipment.


Author(s):  
Djamalutdin Chalaev ◽  
◽  
Nina Silnyagina ◽  

The use of advanced heat transfer surfaces (corrugated tubes of various modifications) is an effective way to intensify the heat transfer and improve the hydraulic characteristics of tubular heat exchangers. The methods for evaluating the use of such surfaces as working elements in tubular heat exchangers have not been developed so far. The thermal and hydrodynamic processes occurring in the tubes with the developed surfaces were studied to evaluate the efficiency of heat exchange therein. Thin-walled corrugated flexible stainless steel tubes of various modifications were used in experimental studies. The researches were carried out on a laboratory stand, which was designed as a heat exchanger type "tube in tube" with a corrugated inner tube. The stand was equipped with sensors to measure the thermal hydraulic flow conditions. The comparative analysis of operation modes of the heat exchanger with a corrugated inner tube of various modifications and the heat exchanger with a smooth inner tube was performed according to the obtained data. Materials and methods. A convective component of the heat transfer coefficient of corrugated tube increased significantly at identical flow conditions comparing with a smooth tube. Increasing the heat transfer coefficient was in the range of 2.0 to 2.6, and increased with increasing Reynolds number. The increase in heat transfer of specified range outstripped the gain of hydraulic resistance caused by increase of the flow. Results and discussion. CFD model in the software ANSYS CFX 14.5 was adapted to estimate the effect of the tube geometry on the intensity of the heat transfer process. A two-dimensional axially symmetric computer model was used for the calculation. The model is based on Reynolds equation (Navier-Stokes equations for turbulent flow), the continuity equation and the energy equation supplemented by the conditions of uniqueness. SST-turbulence model was used for the solution of the equations. The problem was solved in the conjugate formulation, which allowed assessing the efficiency of heat exchange, depending on various parameters (coolant temperature, coolant velocity, pressure). The criteria dependences were obtained Nu = f (Re, Pr). Conclusions. The use a corrugated tube as a working element in tubular heat exchangers can improve the heat transfer coefficient of 2.0 - 2.6 times, with an increase in hydraulic resistance in the heat exchanger of 2 times (compared with the use of smooth tubes). The criteria dependences obtained on the basis of experimental studies and mathematical modeling allow developing a methodology for engineering calculations for the design of new efficient heat exchangers with corrugated tubes.


Author(s):  
Alexander Pereselkov ◽  
Olga Kruglyakova

When the casting roller is cooled or heated in the preconditioning chamber the water is supplied to its surface by flat-jet nozzles. The visual inspection of the model of the casting roller showed that a considerable part of it can be covered with the water film spreading from sprinkling zones. It was established that the heat conductivity in the roller body is considered to be a crucial thermal preparation factor in the conjugate heat-exchange problem for the roller of a large diameter at Bio criterion values exceeding 20. Hence, it is sufficient to provide an essential level of the heat transfer that corresponds to the heat transfer coefficient of 2000 W/(m2∙K) to provide appropriate operating conditions for the thermal preparation of the roller. The conditions are also met in sprinkling zones. Due to this fact this scientific paper studies the heat exchange conditions under the water film that spreads between the adjacent sprinkling zones. A range of changes in the flow rate of the spreading water film was determined experimentally. The conditions of heat exchange between the surface of alpha-calorimeter and the water film were analyzed depending on its flow rate and the heat meter surface temperature. A generalized correlation equation was derived. It was established that the heat exchange intensity in sprinkling zones and under the spreading water film meets technological roller treatment conditions in the preconditioning chambers. The obtained research data can be used for the rational arrangement of the collectors and flat-jet nozzles in casting roller preconditioning chambers to reduce the cold and hot water consumption and cut down operating costs.


Author(s):  
Borislav Kustov ◽  
Mihail Gerasimchuk

Experimental studies of heat transfer in a heat exchanger of the "pipe-in-pipe" type with a rotating tube have been performed. It is established that in the investigated range of hot coolant flow rate, the rotation of the pipe makes it possible to increase the values of the heat transfer coefficients by 19-28%.


Author(s):  
S. V. Tiunov ◽  
A. N. Skrypnik ◽  
G. S. Marshalova ◽  
V. M. Gureev ◽  
I. A. Popov ◽  
...  

Air cooling devices are heat exchange units that are widely used in practice. However, they have a number of disadvantages due to the low value of the heat transfer coefficient from the air and the high resistance of finned tube bundles, which leads to large dimensions and the metal content of the device itself, to the need to develop a high power ventilator drive, but also to the need to demonstrate reduced energy efficiency. The objective of the present work is to determine optimal geometric sizes of finned flat heat exchange tubes manufactured by the techniques of extrusion and deforming cutting that reduce the weight and size characteristics of the heat exchange section of air cooling devices. The experimental studies of seven various samples of heat exchange sections, being different in fin pitch and height, tube section width, flat tube height and a number of inner channels, have determined the performance of each section with the use of the following criteria: thermal power, thermal efficiency, specific thermal heat transfer resistance, M. V. Kirpichev and V. M. Antuf’ev’s criteria. The obtained experimental data and the analysis of the passive method of enhancement in the near-wall area of the heat transfer surface finned by deforming cutting has shown that sample No 5 has maximum value of the performance criteria when the maximum height of a fin is 0.008 m and the minimum pitch of a fin is 0.0025 m over the investigated sample range. Thus, when the sizes of an oil air cooling device are maintained by using the amended heat transfer section of sample No 5, the amount of removed heat can be increased or the mass and dimensions of the device can be decreased while maintaining thermal power and, as a result, the power consumption for pumping can be decreased and the thermal-hydraulic performance of the device as a whole can be increased.


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